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2 D A F T A R I S I PETUNJUK PEMAKAIAN 1 KELOMPOK MESIN 2 KELOMPOK RANGKA 2005

3 PETUNJUK PEMAKAIAN PARTS CATALOG Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor Supra Fit. I. CARA MEMESAN PARTS 1. Informasi yang diperlukan Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modifikasi pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan. 1 Nomor-nomor yang dibutuhkan : (a) Parts mesin : Part number dan nomor seri mesin (b) Parts rangka (c) Parts throttle : Part number dan nomor seri rangka : Part number dan nomor seri throttle 2. Perubahan-perubahan Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap daripada parts catalog ini. Bila jumlah perubahan-perubahan cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya. Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date. II. CARA MEMBACA PARTS CATALOG 1. Susunan nomor part (contoh) Parts umum (General parts) Nomor fungsi Nomor Kode warna dan komponen kode Kode subkontraktor model Kode modifikasi (contoh) Baut-baut, mur-mur dan standar parts lain. Nomor fungsi Dimensi Pengerjaan permukaan dan tipe secara kimiawi ISO 1

4 1 2. Kode warna Kode warna pada bagian belakang nomor part menunjukkan warna part tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan. Kode warna pabrik seperti FMB, FMD, FMI, dsbnya secara langsung menunjukkan warna part seperti ditunjukkan pada tabel berikut : Kode Warna Kode pabrik Kode HONDA FMB FMK FMI FMH NH-1 R-201 RP-140M NH-11M Warna Black Magna Red Vortex Purple Metalic Starlight Silver Metalic. Singkatan-singkatan Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts catalog, sebagai berikut : ASSY... Assembly L.E.D... Light emitting diode COMP... Complete. MPH... Miles per hour R... Right L (100L)... Link(100 Links) L.... Left A.C... Alternating current STD... Standard D.C... Direct current MM... Milimeter IN... Inlet G... Gram EX.... Exhaust T(22)... Tooth (22Teeth) FR... Front A... Ampere RR... Rear V... Volt Hex... Hexagonal W... Watt A.M... Attaching mark WL... With labelling T.M... Transcript mark WOL.... Without labelling C.D.I... Capacitive KPH... Kilometers per hour discharge ignition 4. Dimensi-dimensi Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru baja (steel balls), ban luar (tires) dan ban dalam (tire tubes). Part Contoh Pengertian Bolt (Screw) 6x12 diameter 6mm, panjang 12mm Pin 8x14 diameter 8mm, panjang 14mm O-Ring 9.5x1.6 diameter 9,5mm, tebal 1,6mm Oil seal 14x24x5 diameter dalam 14 mm, diameter luar 24 mm, tebal 5mm Tube 5x10 diameter dalam 5mm, panjang 10mm 5. Parts yang digantikan oleh part lain Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut. Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa pemberitahuan apapun. 6. Part yang dipersatukan (Assemblies) Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat juga diperoleh secara terpisah. 7. Jumlah yang diperlukan Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam bagian yang bersangkutan. 8. Illustrasi Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk mempermudah pengenalan part dan mungkin berbeda daripada bentuk part sebenarnya. 9. Nama part Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd. 10. Model dan nomor seri yang berlaku Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam parts catalog ini dapat diidentifikasi sebagai berikut dibawah ini. Model NF125SF NF125SFC Kode daerah pemasaran IN 2IN Tipe Indonesia Indonesia No. Seri Mesin yang berlaku mulai JB61E******* JB62E******* No. Seri Rangka yang berlaku mulai MH1JB61***K****** MH1JB62***K****** 2

5 11. Lokasi nomor seri pada sepeda motor III. CARA MEMAKAI FLAT RATE TIME (F.R.T.) NOMOR SERI RANGKA F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts. F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis pekerjaan yang erat hubungannya dengan penggantian parts tersebut. 1. F.R.T. didasarkan atas kondisi servis sebagai berikut : a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra. b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan normal. c Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah diservis, dimasukkan juga kedalam F.R.T. 1 DKPH-C NOMOR SERI MESIN 2. Metode perhitungan Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan. (contoh) 0. = 18 menit 5.6 = 5 jam dan 6 menit DAFTAR KONVERSI Jam Menit Jam Menit Menghitung F.R.T. Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut : DKTM-B a. Pekerjaan yang tidak berhubungan F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap part yang diganti (contoh) Penggantian cylinder dan clutch spring NOMOR SERI THROTTLE BODY Service item/bagian yang diservis F.R.T. Cylinder 1.4 Clutch spring 0.7 F.R.T. untuk pekerjaan ini adalah : = 2.1

6 1 b. Pekerjaan yang terulang Ambillah F.R.T. untuk part terakhir yang akan diganti. (contoh) Penggantian piston dan cylinder head gasket. Service item/bagian yang diservis F.R.T. Cylinder head gasket 1.0 Piston 1.5 F.R.T. untuk pekerjaan ini adalah : 1.5 c. Pekerjaan yang sebagian berhubungan Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T untuk pekerjaan yang terulang. (contoh) Penggantian gear shift drum dan crankshaft assembly. Service item/bagian yang diservis F.R.T. Gearshift drum *.9 Crankshaft * 4.1 Pembongkaran crankcase *.7 No Service item/bagian yang diservis Pemeriksaan waktu pengapian Penyetelan dan pembersihan busi Penyetelan tappet Pemeriksaan oli mesin (tidak termasuk penggantian oli mesin) Penyetelan kopling Pembersihan elemen saringan udara Pengukuran tekanan kompressi Pemeriksaan cairan batere dan berat jenisnya Pembersihan saringan oli mesin Penyetelan gas tangan F.R.T F.R.T. untuk pekerjaan ini adalah : ( ) -.7 = 4. Pekerjaan yang terulang adalah pembongkaran crankcase. * F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin. Rangka No. Service item/bagian yang diservis F.R.T. 1. Penyetelan rem depan Pengerjaan lain disamping penggantian parts a. Penurunan dan pemasangan No. Service item/bagian yang diservis 1. Mesin 2. Kepala silinder F.R.T Penyetelan rem belakang Pemeriksaan cara kerja rem Penyetelan arah lampu depan Rantai roda (termasuk penyetelan tegangan rantai tetapi tidak termasuk penggantian sprocket)

7 ENGINE GROUP E-1 CYLINDER HEAD E-2 CYLINDER HEAD E- CAMSHAFT/VALVE 2 E-4 CAM CHAIN/TENSIONER E-5 CYLINDER E-6 RIGHT CRANKCASE COVER E-7 ONE WAY CLUTCH E-8 CLUTCH E-9 OIL PUMP 5

8 ENGINE GROUP E-10 LEFT CRANKCASE COVER E-11 GENERATOR E-12 STARTING CLUTCH 2 E-1 STARTING MOTOR E-14 CRANKCASE E-15 CRANKSHAFT/PISTON E-16 TRANSMISSION E-17 GEARSHIFT DRUM E-18 KICK STARTER SPINDLE 6

9 ENGINE GROUP E-19 CARBURETOR 7

10 FRAME GROUP F-1 HEADLIGHT F-2 SPEEDOMETER F- HANDLE LEVER/CABLE F-4 FR. BRAKE MASTER CYLINDER F-5 HANDLE PIPE/ HANDLE COVER /SWITCH F-6 STEERING STEM F-7 FRONT FENDER F-8 FRONT FORK F-9 FRONT BRAKE PANEL 8

11 FRAME GROUP F-10 FRONT BRAKE CALIPER F-11 FRONT WHEEL ( 2IN ) F-11-1 FRONT WHEEL (IN) F12 REAR BRAKE PANEL F-1 REAR WHEEL F-14 FUEL TANK F-15 SEAT F-16 BODY COVER F-17 AIR CLEANER 9

12 FRAME GROUP F-18 EXHAUST MUFFLER F-19 PEDAL/KICK STARTER ARM F-20 STEP F21 STAND F-22 SWINGARM F-2 REAR CUSHION F-24 REAR FENDER F-25 FRONT WINKER F-26 REAR COMBINATION LIGHT 10

13 FRAME GROUP F-27 BATTERY/LUGGAGE BOX F-28 WIRE HARNESS F-29 FRAME BODY F0 TOOLS F-1 MAIN PIPE COVER / LEG SHIELD F-2 CAUTION LABEL F- MARK/ STRIPE 11

14 E - 1 Cylinder Head Cover 2 2 NEEDLE, JET FLOAT OR FLOAT VALVE TOP SET, CARBURETOR CHAMBER, FLOAT VALVE, THROTTLE VALVE, AIR CUT CARBURETOR ASSEMBLY COCK ASSY., FUEL JET, MAIN GB6-910 COVER, CYLINDER HEAD KFL-850 COVER, R. CYLINDER HEAD SIDE KFL-850 COVER, L. CYLINDER HEAD SIDE CAP, TAPPET ADJUSTING HOLE GW8-680 GASKET, CYLINDER HEAD COVER KFL-850 GASKET, R. CYLINDER HEAD SIDE COVER KFL-850 GASKET, L. CYLINDER HEAD SIDE COVER GF6-010 NUT, CAP, 7MM GF6-010 WASHER, SEALING, 7MM GF6-010 WASHER A, SEALING, 7MM WASHER, SEALING, 6.5X KEV-900 O-RING, 0.8X BOLT, FLANGE, 6X BOLT, FLANGE, 6X PLUG, SPARK (C6HSA)(NGK) PLUG, SPARK (U20FS-U)(DENSO) PLUG, SPARK (C7HSA)(NGK) (1) PLUG, SPARK (U22FS-U)(DENSO) (1) 12

15 E - 2 Cylinder Head 2 1 HEAD, CYLINDER INCLUDES: Valve clearance adjustment and reface GUIDE, INTAKE VALVE(ONE) INCLUDES: Reaming.INCLUDES: Valve clearance adjustment and reface GUIDE, VALVE :FOR 1 VEHICLE INCLUDES: Reaming.INCLUDES: Valve clearance adjustment and reface 4 GUIDE, EXHAUST VALVE(ONE) INCLUDES: Reaming.INCLUDES: Valve clearance adjustment and reface GUIDE, VALVE :FOR 1 VEHICLE INCLUDES: Reaming.INCLUDES: Valve clearance adjustment and reface 5 GASKET, CYLINDER HEAD INSULATOR, THROTTLE BODY/ CARBURETOR MANIFOLD, INTAKE KFL-900 HEAD COMP., CYLINDER KFM-901 CLIP, VALVE GUIDE KPG-05 GUIDE, IN. VALVE GB4-05 GUIDE, EX. VALVE KFL-850 GASKET, CYLINDER HEAD KCW-851 GASKET, CARBURETOR INSULATOR KFL-850 INSULATOR, CARBURETOR KTL-850 PIPE, INLET KTM-880 CLAMPER, FUEL TUBE GHB-670 BOLT, FLANGE, 6X25 (NSHF) BOLT, STUD, 6X KFL-850 BOLT, SPECIAL FLANGE, 6X PE0-010 O-RING, 25X BOLT, FLANGE, 6X BOLT, FLANGE, 6X45 1 1

16 E - Camshaft / Valve CAMSHAFT INCLUDES: Valve clearance adjustment 4 ARM, INTAKE VALVE ROCKER(ONE) INCLUDES: Valve clearance adjustment ARM, EXHAUST VALVE ROCKER(ONE) 1..INCLUDES: Valve clearance adjustment ARM, VALVE ROCKER :FOR 1 VEHICLE 1..INCLUDES: Valve clearance adjustment 6 VALVE, INTAKE(ONE) INCLUDES: Refacing.EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE INCLUDES: Refacing.EXCLUDES: Valve guide replacement 7 VALVE, EXHAUST(ONE) INCLUDES: Refacing.EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE INCLUDES: Refacing.EXCLUDES: Valve guide replacement 8 SPRING AND/OR STEM SEAL, INTAKE VALVE(ONE) SPRING AND/OR STEM SEAL, EXHAUST VALVE(ONE) SPRING AND/OR STEM SEAL, VALVE :FOR 1 VEHICLE BEARING, CAMSHAFT GB4-681 SEAL, VALVE STEM (NOK) KFM-900 CAMSHAFT COMP GN5-911 PLATE COMP., STOPPER GN5-911 ARM, VALVE ROCKER SHAFT, VALVE ROCKER ARM KFM-900 VALVE, IN GF6-000 VALVE, EX GN5-911 SPRING, VALVE OUTER GN5-911 SPRING, VALVE INNER GB4-680 RETAINER, VALVE SPRING KFM-900 SEAT, VALVE SPRING OUTER KFM-900 SEAT, VALVE SPRING INNER MA6-000 COTTER, VALVE SCREW, TAPPET ADJUSTING NUT, TAPPET ADJUSTING KFM-900 DOWEL PIN, 8X GB6-911 BEARING, RADIAL BALL,

17 E - 4 Cam Chain / Tensioner 2 1 SPROCKET, CAM CHAIN, CAM ARM, CAM CHAIN TENSIONER ROLLER(S), CAM CHAIN TENSIONER ROD, CAM CHAIN TENSIONER PUSH ROLLER, CAM CHAIN GUIDE SPROCKET, CAM CHAIN GUIDE INCLUDES: Engine removal and installation 12 BOLT, CAM CHAIN GUIDE ROLLER INCLUDES: Engine removal and installation KFM-900 SPROCKET, CAM (2T) KFM-900 CHAIN, CAM (88L) (DAIDO) KFM-901 CHAIN, CAM (DID25H-88LE) ARM COMP., CAM CHAIN TENSIONER ROLLER, CAM CHAIN TENSIONER PIVOT, CAM CHAIN TENSIONER GB4-682 SPRING, CAM CHAIN TENSIONER GB0-911 ROD COMP., CAM CHAIN TENSIONER PUSH HEAD, CAM CHAIN TENSIONER PUSH ROD ROLLER COMP., CAM CHAIN GUIDE KFL-850 PIN, GUIDE ROLLER SPROCKET, CAM CHAIN GUIDE (25T) SPINDLE, CAM CHAIN GUIDE SPROCKET BOLT, SEALING, 14MM GB6-911 BOLT, KNOCK, 5MM WASHER, SEALING, 14MM WASHER, SEALING, 6.5X WASHER, 8MM BOLT, FLANGE, 6X

18 E- 5 Cylinder 2 1 CYLINDER GASKET, CYLINDER KFM-900 CYLINDER COMP KFL-850 GASKET, CYLINDER KFL-850 RUBBER A, INSERT KFM-900 RUBBER B, INSERT KFL-850 BOLT, SPECIAL FLANGE, 6X KFM-900 DOWEL PIN, SPECIAL, 8X

19 E - 6 Right Crankcase Cover 2 1 COVER, CRANKCASE :RIGHT GASKET, CRANKCASE COVER :RIGHT LEVER, CLUTCH PLATE, CLUTCH CAM PLATE, CLUTCH CAM LIFTER SCREW, CLUTCH ADJUSTING OIL SEAL, KICK STARTER SPINDLE KTL-690 COVER COMP., R. CRANKCASE KFL-850 GASKET, R. CRANKCASE COVER GN5-912 GAUGE, OIL LEVEL KTL-740 LEVER COMP., CLUTCH KFL-850 PLATE, CLUTCH LIFTER CAM KRST-00 LIFTER COMP., CLUTCH GN5-910 BOLT, CLUTCH ADJUSTING WASHER, 8MM KFM-900 DOWEL PIN, 8X KFL-841 OIL SEAL, 1.8X24X HB-00 O-RING, 8MM O-RING, 18X NUT, HEX., 8MM BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X

20 E - 7 One Way Clutch 2 1 COVER, OIL FILTER WEIGHT SET, CLUTCH PLATE, DRIVE INNER, ONE-WAY CLUTCH OUTER, PRIMARY CLUTCH GEAR, PRIMARY DRIVE HF7-010 COVER, OIL FILTER HF7-000 GASKET, OIL FILTER KFL-850 WEIGHT SET, CLUTCH GN5-910 SPRING, ONE WAY RETAINER KFL-850 PLATE COMP., PRIMARY DRIVE GB2-001 INNER COMP., ONE-WAY CLUTCH KFL-851 SPRING, PRIMARY CLUTCH KFL-850 WASHER, CLUTCH SIDE KFL-D00 SPRING, SIDE FRICTION KFL-851 PLATE, CLUTCH SIDE KFM-900 OUTER ASSY., PRIMARY CLUTCH GB2-000 RUBBER, CLUTCH DAMPER KFM-900 GEAR COMP., PRIMARY DRIVE KFM-900 SUB GEAR (17T) KFL-850 RETAINER, SPRING GCE-900 SPRING, SUB GEAR GN5-910 PIN GCE-900 COLLAR KFL-850 BOLT, SPECIAL FLANGE, 5X NUT, LOCK, 14MM 1 18

21 E - 7 One Way Clutch GB2-000 WASHER, 0X45X GN5-910 WASHER, LOCK WASHER B, LOCK KW7-900 WASHER, 17X2X GB2-000 CIRCLIP, INTERNAL, 45MM PX0-A00 SET RING, 2MM CIRCLIP, 7MM GB2-001 ROLLER, 5X8 6 19

22 E - 8 Clutch 2 1 SEPARATOR, OIL OUTER, CLUTCH CENTER, CLUTCH DISC, CLUTCH FRICTION NOTE: Same time for two units or more 6 PLATE, CLUTCH PRESSURE PLATE, CLUTCH LIFTER SPRING, CLUTCH NOTE: Same time for two units or more 18 BEARING, CLUTCH LIFTER GN5-911 PLATE, OIL SEPARATOR KFL-D01 OUTER COMP., CLUTCH (69T) KFM-900 CENTER, CLUTCH DISK, CLUTCH FRICTION KN4-681 PLATE, CLUTCH PLATE, CLUTCH PRESSURE KFM-901 PLATE, CLUTCH LIFTER KEV-902 SPRING, CLUTCH GCE-901 COLLAR, CLUTCH CENTER GN5-910 SET RING, 17MM KFL-850 BOLT, SPECIAL FLANGE, 6X NUT B, LOCK, 14MM KFM-900 WASHER, THRUST, 14MM HA0-001 WASHER, THRUST, 17MM WASHER B, LOCK KFL-850 WASHER B, SPLINE, 17MM BOLT, FLANGE, 6X BEARING, RADIAL BALL,

23 E - 9 Oil Pump 2 1 PUMP ASSY., OIL SCREEN, OIL FILTER GBG-92 PUMP ASSY., OIL (YAMADA) GASKET, OIL PUMP BODY GF6-000 ROTOR, OIL PUMP INNER GF6-000 ROTOR, OIL PUMP OUTER PIVOT, OIL PUMP SCREEN, OIL FILTER A SCREW, PAN, 5X A SCREW, PAN, 6X A SCREW, PAN, 6X

24 E - 10 Left Crankcase Cover 2 1 COVER, CRANKCASE :LEFT COVER, CRANKCASE :LEFT REAR GASKET, CRANKCASE COVER :LEFT SWITCH, GEAR POSITION KFV-840 COVER, L. CRANKCASE KTL-690 COVER, L. RR. CRANKCASE GBJ-70 GASKET, L. CRANKCASE COVER KFL-850 CLAMPER, A.C. GENERATOR CORD KTL-691 CONTACT ASSY., CHANGE SWITCH GN5-80 CAP, A.C. GENERATOR GN5-80 CAP, 0MM KFM-900 DOWEL PIN, 8X O-RING, 27X O-RING, 1.8X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X

25 E - 11 Generator 2 1 ROTOR OR FLYWHEEL STATOR KFV-841 FLYWHEEL COMP KTL-690 STATOR COMP CLAMPER, A.C. GENERATOR CORD HC4-000 WASHER, 10MM H BOLT, HEX., 5X H BOLT, HEX., 5X NUT, FLANGE, 10MM BOLT, FLANGE, 6X22 2 2

26 E - 12 Starting Clutch 2 1 BASE, STATOR CHAIN, STARTER DRIVE SPROCKET, STARTER DRIVEN OUTER, STARTING CLUTCH ROLLER, STARTING CLUTCH NOTE: Same time for two units or more 15 OIL SEAL, CRANKSHAFT :LEFT O-RING, STATOR BASE PLATE, OIL SEPARATE GB4-701 CHAIN, STARTING (DID25H-62LE) (DAIDO) GB4-702 CHAIN, STARTING (TSUBAKIMOTO) GB4-700 GUIDE, STARTER CHAIN GB4-700 PROTECTOR, STARTER CHAIN GB4-700 SPROCKET COMP., STARTING (41T) KFL-850 PLATE, STARTING SPROCKET SETTING OUTER, STARTING CLUTCH SPRING, STARTING CLUTCH ROLLER CAP, STARTING CLUTCH ROLLER SPRING PLATE, STARTING CLUTCH SIDE GB2-702 CIRCLIP, INTERNAL, GB2-70 BEARING, NEEDLE, 19X2X1 (NTN) ROLLER, 10X ROLLER, 5X GB4-691 OIL SEAL, 0X42X4.5 (NOK) GB4-692 OIL SEAL, 0X42X4.5 (ARAI) GB4-692 OIL SEAL, 18.9X28X5 (ARAI) O-RING, 107X2 (ARAI) O-RING, 6X1.7 (ARAI) A SCREW, FLAT, 6X BOLT, FLANGE, 6X10 1

27 E - 1 Starting Motor 2 1 MOTOR, STARTING TERMINAL, BRUSH(STARTER) SPROCKET, STARTER DRIVE GASKET, STARTER MOTOR MOTOR UNIT, STARTING SUB HARNESS, STARTER KTL-690 MOTOR ASSY., STARTING BRUSH SET GB2-700 SPROCKET (12T) SPRING, BRUSH GB4-701 PACKING GB4-701 MOTOR COMP. (MITSUBA) GB4-701 CASE A, FR GB4-701 GEAR COMP., DRIVEN (MITSUBA) KTL-691 SUB HARNESS A GB4-701 O-RING A GB2-701 O-RING B GES-00 CIRCLIP SCREW-WASHER, 4X SCREW-WASHER, 5X BOLT, FLANGE, 6X45 25

28 E - 14 Crankcase 2 1 CRANKCASE :RIGHT INCLUDES: Engine removal and installation CRANKCASE :BOTH INCLUDES: Engine removal and installation 2 GASKET, CRANKCASE....9.INCLUDES: Engine removal and installation CRANKCASE :LEFT INCLUDES: Engine removal and installation CRANKCASE :BOTH INCLUDES: Engine removal and installation KEV-880 CRANKCASE COMP., R KFM-900 GASKET, CRANKCASE KFM-902 CRANKCASE COMP., L A-KTL-690 TUBE, BREATHER 5X60 ASSY KFV-M20 CLAMP, OVER FLOW TUBE KFM-900 BOLT A, STUD, 6X199.5X KFM-900 BOLT B, STUD, 6X207.5X PACKING, DRAIN COCK, 12.5X PIN, KNOCK 10X BOLT, DRAIN PLUG, 12MM CLIP, TUBE (C9) BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X

29 E - 15 Crankshaft / Piston 2 2 CRANKSHAFT INCLUDES: Engine removal and installation 4 RING, PISTON AND/OR PISTON (ONE) SPROCKET, TIMING BEARING, CRANKSHAFT :LEFT INCLUDES: Engine removal and installation.includes: Timing sprocket BEARING, CRANKSHAFT :RIGHT INCLUDES: Engine removal and BEARING, CRANKSHAFT :BOTH INCLUDES: Engine removal and installation.includes: Timing sprocket KFM-901 ROD KIT, CONNECTING KTL-740 CRANKSHAFT COMP KFL-851 RING SET, PISTON (STD.) (RIKEN) KFL-852 RING SET, PISTON (STD.) (TEIKOKU) KFL-851 RING SET, PISTON (0.25) (RIKEN) (1) 1012-KFL-852 RING SET, PISTON (0.25) (TEIKOKU) (1) 101-KFL-851 RING SET, PISTON (0.50) (RIKEN) (1) 101-KFL-852 RING SET, PISTON (0.50) (TEIKOKU) (1) 1014-KFL-851 RING SET, PISTON (0.75) (RIKEN) (1) 1014-KFL-852 RING SET, PISTON (0.75) (TEIKOKU) (1) 1015-KFL-851 RING SET, PISTON (1.00) (RIKEN) (1) 1015-KFL-852 RING SET, PISTON (1.00) (TEIKOKU) (1) KFV-951 PISTON (STD.) KFV-951 PISTON (0.25) (1) 110-KFV-951 PISTON (0.50) (1) 1104-KFV-951 PISTON (0.75) (1) 1105-KFV-951 PISTON (1.00) (1) PIN, PISTON GN5-911 CLIP, PISTON PIN, 1MM KTL-740 CRANKSHAFT COMP., R KTL-740 CRANKSHAFT, L KFL-850 SPROCKET, TIMING KEY, WOODRUFF, 4MM 1 11 HB-604 BEARING, RADIAL BALL,

30 E - 16 Transmission 2 1 MAINSHAFT, TRANSMISSION INCLUDES: Engine removal and installation.replace countershaft add COUNTERSHAFT, TRANSMISSION INCLUDES: Engine removal and installation.replace mainshaft add SPROCKET, DRIVE BEARING, MAINSHAFT :LEFT INCLUDES: Engine removal and installation BEARING, MAINSHAFT :BOTH INCLUDES: Engine removal and installation BEARING, MAINSHAFT AND COUNTERSHAFT :ALL INCLUDES: Engine removal and installation 25 BEARING, COUNTERSHAFT :RIGHT INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :BOTH INCLUDES: Engine removal and installation BEARING, MAINSHAFT AND COUNTERSHAFT :ALL INCLUDES: Engine removal and installation KFM-902 MAINSHAFT (12T) KFL-860 SHAFT, COUNTER KEV-901 GEAR, COUNTERSHAFT LOW (4T) GB4-771 BUSH, 20X KEV-911 GEAR, MAINSHAFT SECOND (17T) KEV-901 GEAR, COUNTERSHAFT SECOND (29T) KFL-852 GEAR, MAINSHAFT THIRD (21T) GK4-76 GEAR, COUNTERSHAFT THIRD (26T) KEV-750 GEAR, MAINSHAFT FOURTH (24T) GB4-771 GEAR, COUNTERSHAFT FOURTH (2T) GF6-002 SPROCKET, DRIVE (14T) GN5-910 PLATE, FIXING GB4-771 COLLAR GB4-771 SPRING GB4-771 PLATE, GEARSHIFT DRUM LOCK GB4-771 WASHER, THRUST, 17MM GB4-771 WASHER, SPLINE, 20X WASHER, SPLINE, 17MM WASHER, SPLINE, 20MM CIRCLIP, EXTERNAL, 17MM 2 28

31 E - 16 Transmission 2 26 BEARING, MAINSHAFT :RIGHT INCLUDES: Engine removal and installation BEARING, MAINSHAFT :BOTH INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :LEFT INCLUDES: Engine removal and installation BEARING, COUNTERSHAFT :BOTH INCLUDES: Engine removal and installation BEARING, MAINSHAFT AND COUNTERSHAFT :ALL INCLUDES: Engine removal and installation CIRCLIP, 20MM GB5-761 OIL SEAL, 17X29X5 (NOK) GB5-762 OIL SEAL, 17X29X5 (ARAI) A BOLT, HEX., 6X HB-6001 BEARING, RADIAL BALL, HB-6201 BEARING, RADIAL BALL, HB-620 BEARING, RADIAL BALL,

32 E - 17 Gearshift Drum 2 1 FORK, GEARSHIFT INCLUDES: Engine removal and installation.note: Same time for two units 4 DRUM, GEARSHIFT INCLUDES: Engine removal and installation 6 PLATE, GEARSHIFT DRUM STOPPER STOPPER OR SPRING, SHIFT DRUM SPINDLE, GEARSHIFT ARM, GEARSHIFT A-KFM-900 FORK, GEARSHIFT PIN, GEARSHIFT FORK GUIDE 2 240A-KFM-900 CLIP, GEARSHIFT FORK GUIDE PIN A-KFM-900 DRUM, GEARSHIFT KFL-850 PLATE ASSY., CONTACT GB4-772 PLATE, GEARSHIFT DRUM STOPPER PIN, GEARSHIFT DRUM GB4-772 ARM COMP., SHIFT DRUM STOPPER GB4-772 SPRING, GEARSHIFT DRUM STOPPER GN5-902 SPINDLE COMP., GEARSHIFT GN5-942 ARM COMP., GEARSHIFT SPRING, GEARSHIFT ARM SPRING, GEARSHIFT RETURN PIN, SHIFT RETURN SPRING BOLT, KNOCK, 6MM KB4-671 OIL SEAL, 11.6X24X10 (ARAI) PIN, SPRING, 2X ROLLER, X ROLLER, 4X BOLT, SOCKET, 6X16 1 0

33 E - 18 Kick Starter Spindle 2 1 PINION, KICK STARTER INCLUDES: Engine removal and installation SPINDLE, KICK STARTER INCLUDES: Engine removal and installation 6 SPRING, KICK STARTER RETURN PINION, KICK STARTER (22T) RATCHET, STARTER DRIVE KEV-900 SPINDLE, KICK STARTER RETAINER, KICK SPRING SPRING, STARTER PINION FRICTION SPRING, KICK STARTER (NIPPON HATSUJO) WASHER, 17MM WASHER, THRUST, 20MM SET RING, 20MM CIRCLIP, EXTERNAL, 16MM 1 1

34 E - 19 Carburetor 2 2 NEEDLE, JET FLOAT OR FLOAT VALVE TOP SET, CARBURETOR CHAMBER, FLOAT VALVE, THROTTLE VALVE, AIR CUT CARBURETOR ASSEMBLY COCK ASSY., FUEL JET, MAIN KRS-601 GASKET SET KTL-851 NEEDLE SET, JET KEV-900 FLOAT SET KTL-741 TOP SET KTL-741 CHAMBER SET, FLOAT KTL-691 SCREW SET KFM-901 VALVE SET, THROTTLE KFM-901 SCREW SET KRS-601 PLATE SET, VALVE GB0-911 GASKET SET GB5-D0 NUT SET, SQUARE KPH-901 VALVE SET, AIR CUT GHB-B40 O-RING, 2.4X GHB-640 O-RING, 1.X KTL-691 CARBURETOR ASSY. (PB5JD A) KTL-741 CAP, CABLE SEALING CAP, CHOKE DUST KRS-861 VALVE COMP., FLOAT GBG-960 GASKET, FLOAT CHAMBER KTL-741 HOLDER, NEEDLE JET 1 2

35 E - 19 Carburetor GB0-911 CUP, FUEL STRAINER GB0-911 SCREEN, FUEL STRAINER KTL-741 TUBE, AIR VENT TUBE, OVERFLOW KPW-901 BODY SET, COCK KPW-901 LEVER SET, COCK H SCREW-WASHER, X SCREW-WASHER, 4X SCREW-WASHER, 4X SCREW-WASHER, 5X CLIP, TUBE (B8) CLIP, TUBE (B6.5) KRL-0720 JET, MAIN, # KFM-0420 JET, SLOW, #42 1

36 F - 1 Headlight 1 HEADLIGHT UNIT SOCKET, HEADLIGHT BULB, HEADLIGHT NOTE: Same time for two units KTL-690 HEADLIGHT UNIT KTL-741 BRACKET, HEADLIGHT 2 10-KTL-690 SOCKET COMP., HEADLIGHT GT4-00 BULB, HEADLIGHT (12V 0/0W) (STANLEY) GA7-701 BULB, WEDGE BASE (T10) (12V.4W) GJ6-000 BOLT, ADJUSTING SCREW, TAPPING, 4X12 2 4

37 F - 2 Meter 1 HEADLIGHT UNIT SOCKET, HEADLIGHT BULB, HEADLIGHT NOTE: Same time for two units GA7-701 BULB, WEDGE BASE (T10) (12V.4W) MB9-871 BULB, WEDGE BASE (12V 1.7W) KTL-690 SPEEDOMETER ASSY DRUM BRAKE 7200-KTL-700 SPEEDOMETER ASSY DISK BRAKE KTL-691 SPEEDOMETER COMP KTL-691 LENS KTL-691 CASE ASSY KPW-901 HOLDER, WINKER RELAY KTL-691 SOCKET COMP DRUM BRAKE 7224-KTL-701 SOCKET COMP DISK BRAKE KTL-741 PLATE ASSY., REFLECTING KE5-008 SCREW-WASHER, X GBG-911 RELAY COMP., WINKER KK4-000 SUSPENSION, WINKER RELAY (MITSUBA) KTL-690 CABLE COMP., SPEEDOMETER KPH-650 CABLE, INNER SCREW-WASHER, SPECIAL, 4X KY6-008 SCREW, TAPPING, X O-RING, 8.5X1.5 (ARAI) O-RING, 8.5X1.5 (NOK) SCREW, TAPPING, 5X16 2 5

38 F - Handle Lever / Cable 1 CABLE, THROTTLE CABLE, CHOKE LEVER, CHOKE :HANDLE SIDE SWITCH, FRONT STOP CABLE, FRONT BRAKE GRIP, THROTTLE GRIP, HANDLE :LEFT HOUSING, THROTTLE LEVER, HANDLE :RIGHT LEVER, HANDLE :BOTH KTL-691 CABLE COMP., THROTTLE KFL-D00 CABLE COMP., CHOKE KFM-900 LEVER, CHOKE KTM-850 STOPPER, CABLE KPH-900 SWITCH ASSY., FR. STOP 1 - DRUM BRAKE KPH-671 CABLE COMP., FR. BRAKE 1 - DRUM BRAKE KPH-970 GRIP COMP., THROTTLE KFL-D20 GRIP, L. HANDLE KFM-900 HOUSING, UPPER THROTTLE KFM-900 HOUSING, UNDER THROTTLE KET-920 LEVER, R. STEERING HANDLE 1 - DRUM BRAKE KET-900 CAP, LOCK NUT KTL-690 MIRROR COMP., R KTL-690 MIRROR COMP., L KRS-690 BOLT, HANDLE LEVER PIVOT 1 - DRUM BRAKE KFM-900 NUT, LOCK KRS-690 NUT, LOCK WASHER, WAVE G SCREW, PAN, 5X G SCREW, PAN, 5X G SCREW, PAN, 5X S NUT, HEX., 5MM 1 - DRUM BRAKE WASHER, PLAIN, 5MM 1 1

39 F - 4 Fr. Brake Master Cylinder 1 SWITCH, FRONT STOP HOSE, FRONT BRAKE INCLUDES: Bleed brakes 6 CYLINDER, FRONT BRAKE MASTER 0.7.INCLUDES: Bleed brakes 10 DIAPHRAGM, FRONT BRAKE MASTER CYLINDER PISTON SET, FRONT BRAKE MASTER 0.7.INCLUDES: Bleed brakes 1 LEVER, HANDLE :RIGHT LEVER, HANDLE :BOTH MA5-671 SWITCH ASSY., FR. STOP KTM-851 HOSE COMP., FR. BRAKE KTL-750 CLAMPER, BRAKE HOSE KAN-850 CLAMPER B, BRAKE HOSE BOOT COMP KPH-880 CYLINDER SUB ASSY., FR. BRAKE MASTER MA6-006 PROTECTOR GW0-912 CAP, MASTER CYLINDER GW0-751 HOLDER, MASTER CYLINDER GW0-912 DIAPHRAGM GW0-752 PLATE, DIAPHRAGM CYLINDER SET, MASTER KET-921 LEVER, R. STEERING HANDLE KGH-900 BOLT, FLANGE, 6X KGH-901 BOLT, HANDLE LEVER PIVOT KM-751 BOLT, OIL, 10X22 (SAGA) WASHER, OIL BOLT MA5-671 CIRCLIP G SCREW, FLAT, 4X SCREW-WASHER, 4X NUT, FLANGE, 6MM BOLT, FLANGE, 6X22-2 7

40 F - 5 Handle Pipe / Handle Cover / Switch 1 SWITCH, LIGHTING SWITCH, STARTER 0.4 SWITCH, DIMMER SWITCH, HORN SWITCH, WINKER PIPE, STEERING HANDLE WEIGHT B, HANDLE :LEFT 0.2 WEIGHT B, HANDLE :RIGHT 0.2 WEIGHT B, HANDLE :BOTH COVER, HANDLE :REAR 0.6 COVER, HANDLE :BOTH COVER, HANDLE :FRONT 0.5 COVER, HANDLE :BOTH KPH-880 SWITCH UNIT, LIGHTING KPH-881 SWITCH UNIT, STARTING KPH-651 SWITCH UNIT, DIMMER KPH-881 SWITCH UNIT, HORN KPH-901 SWITCH UNIT, WINKER KTL-740 PIPE COMP., STEERING HANDLE DRUM BRAKE 5100-KTL-750 PIPE COMP., STEERING HANDLE DISK BRAKE KPH-950 WEIGHT B, STEERING HANDLE KPH-950 WEIGHT A, STEERING HANDLE KR-000 RUBBER A, HANDLE WEIGHT KR-770 RING, HANDLE WEIGHT SNAP KTL-690 COVER, RR. HANDLE KTL-690FMB COVER SET, HANDLE FR. (WL)...*NH1* BLACK DRUM BRAKE 5205-KTL-690FMH *NH11M*... STARLIGHT SILVER METALLIC DRUM BRAKE 5205-KTL-690FMT *PB14P*... PEARL TWISTER BLUE DRUM BRAKE 5205-KTL-700FMB *NH1*... BLACK DISK BRAKE MN5-000 NUT, CLIP, 4MM KPH-720 BOLT, FR. HANDLE COVER GN5-900 BOLT, FLANGE, 10X50 1 8

41 F - 5 Handle Pipe / Handle cover / Switch 1 SWITCH, LIGHTING SWITCH, STARTER SWITCH, DIMMER SWITCH, HORN SWITCH, WINKER PIPE, STEERING HANDLE WEIGHT B, HANDLE :LEFT WEIGHT B, HANDLE :RIGHT WEIGHT B, HANDLE :BOTH COVER, HANDLE :REAR COVER, HANDLE :BOTH COVER, HANDLE :FRONT COVER, HANDLE :BOTH KPP-900 SCREW, OVAL, 6X KGH-901 NUT, U, 10MM KPH-880 COLLAR A, HANDLE SETTING KPH-880 COLLAR B, HANDLE SETTING GE2-760 SCREW, PAN, 5X SCREW-WASHER, 4X SCREW-WASHER, 4X SCREW, TAPPING, 4X12 2 9

42 F - 6 Steering Stem RACE, STEERING BALL :UPPER RACE, STEERING BALL :BOTH RACE, STEERING BALL :LOWER RACE, STEERING BALL :BOTH RACE, STEERING TOP CONE RACE, STEERING BOTTOM CONE STEM OR SHAFT ASSY., STEERING THREAD, STEERING HEAD TOP GBG-B20 BALL SET, STEEL, #6X GBG-B20 BALL SET, STEEL, #6X KPH-720 RACE, STEERING TOP BALL KPH-720 RACE, STEERING BOTTOM BALL GN5-900 NUT, STEERING STEM LOCK KPH-720 RACE, STEERING TOP CONE KPH-720 RACE, STEERING BOTTOM CONE GN5-900 DUST SEAL, STEERING HEAD GN5-80 WASHER, STEERING STEM NUT KTM-850 STEM SUB ASSY., STEERING GN5-900 THREAD COMP., STEERING HEAD TOP BOLT, FLANGE, 10X

43 F - 7 Front Fender 2 FENDER A, FRONT 0..NOTE: Same time for two units FENDER B, FRONT 0..NOTE: Same time for two units KTL-740 GUIDE, FR. BRAKE CABLE KTL-690FMB FENDER A, FR. *NH1* BLACK KTL-690 FENDER B, FR KPH-900 COLLAR, FR. FENDER HA7-670 NUT, FENDER SETTING KBP-900 COLLAR, MAIN SIDE COVER BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X

44 F - 8 Front Fork 1 FORK ASSY., FRONT :RIGHT FORK ASSY., FRONT :BOTH SPRING, FRONT FORK :LEFT SPRING, FRONT FORK :RIGHT SPRING, FRONT FORK :BOTH PIPE, FRONT FORK :LEFT PIPE, FRONT FORK :RIGHT PIPE, FRONT FORK :BOTH CASE, BOTTOM :RIGHT CASE, BOTTOM :BOTH SEAL SET, FRONT FORK :LEFT SEAL SET, FRONT FORK :RIGHT SEAL SET, FRONT FORK :BOTH FORK ASSY., FRONT :LEFT FORK ASSY., FRONT :BOTH CASE, BOTTOM :LEFT CASE, BOTTOM :BOTH KTM-850 FORK ASSY., R. FR DISK BRAKE KTM-860 FORK ASSY., R. FR DRUM BRAKE KPH-881 SPRING, FR. FORK KTM-881 PIPE COMP., FR. FORK GN5-901 SPRING, REBOUND KPH-881 CASE, R. FR. BOTTOM DISK BRAKE KPH-891 CASE, R. FR. BOTTOM DRUM BRAKE GN5-901 DUST SEAL KGH-901 RING, PISTON KEV-881 SEAT B, SPRING KPH-901 RING, STOPPER RING, OIL SEAL STOPPER KPH-901 PIPE, SEAT KGH-901 SEAL SET, FR. FORK KTL-700 FORK ASSY., L. FR DISK BRAKE KTM-860 FORK ASSY., L. FR DRUM BRAKE KPH-891 CASE, L. FR. BOTTOM DRUM BRAKE KTL-700 CASE, L. FR. BOTTOM DISK BRAKE KV-701 BOLT, SOCKET, 8MM KCS-690 WASHER, SPECIAL, 8MM KEV-880 O-RING 2 42

45 F - 9 Front Brake Panel 1 SHOE(PAD) SET, BRAKE :FRONT CAM, BRAKE :FRONT GEAR, SPEEDOMETER PANEL, FRONT BRAKE ARM, BRAKE :FRONT KPH-900 SHOE SET, BRAKE KTM-850 CAM, RR. BRAKE KFM-901 GEAR, SPEEDOMETER KFM-900 WASHER, SPEEDOMETER GEAR KPW-900 PANEL SUB COMP., FR. BRAKE *NH255M* SHIMMER SILVER METALLIC SPRING, BRAKE SHOE DUST SEAL, BRAKE CAM KFM-900 INDICATOR, FR. BRAKE KTM-860 ARM, FR. BRAKE SPRING, FR. BRAKE ARM RETURN KFM-901 OIL SEAL, 42X54X NUT, FLANGE, 6MM JOINT B, BRAKE ARM NUT B, BRAKE ROD ADJUSTING BOLT, FLANGE, 6X

46 F - 10 Front Brake Caliper 2 SHOE(PAD) SET, BRAKE :FRONT PISTON, FRONT BRAKE CALIPER INCLUDES: Bleed brakes 1 CALIPER, FRONT BRAKE INCLUDES: Bleed brakes 14 BRACKET, FRONT CALIPER GE2-405 SEAL SET, PISTON KR-404 PAD SET, FR SCREW, BLEEDER (NISSIN) CAP, BLEEDER MN5-006 PISTON ML4-006 SPRING, PAD GZ0-006 BOLT, PIN BOOT, PIN BUSH (NISSIN) MA-006 BOOT B MG-016 PLUG, PIN KA-72 PIN, HANGER WASHER, WAVE KPH-882 CALIPER SUB ASSY., R. FR. BRAKE (NISSIN) KEV-651 BRACKET SUB ASSY., R. FR. CALIPER KPH-880 BOLT, TORX, 8X

47 F - 11 Front Wheel (Drum) 1 AXLE, FRONT WHEEL HUB, FRONT WHEEL FRONT WHEEL RIM, WHEEL :FRONT FRONT TIRE(ONE) TUBE, FRONT TIRE(ONE) BEARING, FRONT WHEEL(ONE) Replace 1 bearing add KPH-900 AXLE, FR. WHEEL KPH-900 COLLAR, FR. WHEEL SIDE COLLAR, FR. AXLE DISTANCE KPH-900 HUB SUB ASSY., FR. *NH255M* SHIMMER SILVER METALLIC KPH-890ZB WHEEL SUB ASSY., FR. *NH255M* SHIMMER SILVER METALLIC RIM, FR. WHEEL KTM-850 TIRE, FR. (SRI) (70/90-17 M/C 8P) TUBE, TIRE (80/90-17) GBG-881 FLAP, TIRE KGH-901 NUT, U, 12MM KPH-901 DUST SEAL, 21X7X HB6201 BEARING, RADIAL BALL, 6201U SPOKE SET, 11X

48 F Front Wheel ( Disk ) 1 AXLE, FRONT WHEEL HUB, FRONT WHEEL FRONT WHEEL RIM, WHEEL :FRONT FRONT TIRE(ONE) TUBE, FRONT TIRE(ONE) GEARBOX ASSY., SPEEDOMETER DISC, FRONT BRAKE BEARING, FRONT WHEEL(ONE) Replace 1 bearing add KPH-900 AXLE, FR. WHEEL KPH-900 COLLAR, FR. WHEEL SIDE KPH-650 COLLAR, FR. AXLE DISTANCE KPH-650 HUB SUB ASSY., FR. *NH255M* SHIMMER SILVER METALLIC KTL-700ZA WHEEL SUB ASSY., FR. *NH255M* SHIMMER SILVER METALLIC RETAINER, GEAR BOX KPH-880 RIM, FR. WHEEL KTM-850 TIRE, FR. (SRI) (70/90-17 M/C 8P) TUBE, TIRE (SRI) (70/90-17) KTM-850 FLAP, TIRE (SRI) (17X1.40) KPH-651 BOX ASSY., SPEEDOMETER GEAR KGH-901 GEAR, SPEEDOMETER KFM-900 WASHER, SPEEDOMETER GEAR KTM-850 DISK, FR. BRAKE KTL-702 DISK, FR. BRAKE KGH-900 BOLT, BRAKE DISK, 8X

49 F Front Wheel ( Disk ) KGH-901 NUT, U, 12MM KPH-901 DUST SEAL, 21X7X KGH-902 DUST SEAL, 40X50X5 (NOK) DUST SEAL, 40X50X5 (ARAI) HB-6201 BEARING, RADIAL BALL, 6201U HB-601 BEARING, RADIAL BALL, 601U NS SPOKE SET (A11X18.5)

50 F - 12 Rear Brake Panel 1 SHOE(PAD) SET, BRAKE :REAR AXLE, REAR WHEEL PANEL, REAR BRAKE ARM, BRAKE :REAR KPH-90 SHOE SET, BRAKE KEV-900 ADJUSTER, R. CHAIN KPG-900 AXLE, RR. WHEEL GBG-B20 COLLAR, RR. BRAKE PANEL SIDE KPH-700 PANEL COMP., RR. BRAKE *NH255M*...SHIMMER SILVER METALLIC KTM-850 CAM, RR. BRAKE KPH-900 ARM, RR. BRAKE ME1-670 RUBBER, STOPPER ARM SPRING, BRAKE SHOE DUST SEAL, BRAKE CAM KFM-900 INDICATOR, FR. BRAKE KGH-901 NUT, U, 6MM KBP-900 NUT, SPECIAL, 6MM WASHER, HANDLE BOLT A, BRAKE STOPPER S NUT, HEX., 6MM S NUT, HEX., 8MM PIN, SPLIT, 2.0X BOLT, FLANGE, 6X5 1 48

51 F - 1 Rear Wheel 1 DAMPER, REAR WHEEL SPROCKET, FINAL DRIVEN SLEEVE, REAR WHEEL FLANGE ASSY., FINAL DRIVEN HUB, REAR WHEEL REAR WHEEL RIM, WHEEL :REAR REAR TIRE(ONE) TUBE, REAR TIRE(ONE) BEARING, REAR WHEEL(ONE) Replace 1 bearing add BEARING, FINAL DRIVEN FLANGE KFL-850 DAMPER SET, WHEEL KEV-900 ADJUSTER, R. CHAIN KTL-700 SPROCKET, FINAL DRIVEN (5T) KAN-401 SLEEVE, RR. WHEEL KFM-900 COLLAR, RR. WHEEL SIDE KPH-880 FLANGE SUB ASSY., FINAL DRIVEN KFL-851 COLLAR, RR. AXLE DISTANCE KPH-900 HUB SUB ASSY., RR. *NH255M*... SHIMMER SILVER METALLIC KPH-880 WHEEL SUB ASSY., RR. *NH255M*... SHIMMER SILVER METALLIC O-RING, 40.5X (NIPPON DUST KEEPER) RIM, RR. WHEEL (1.60x17) KTM-850 TIRE, RR. (80/90-17) TUBE, TIRE ( ) FR KTM-850 FLAP, TIRE (17x1.60) KFM-900 BOLT, STUD, 8x KBP-900 NUT, SPECIAL, 6MM KGH-901 NUT, U, 12MM NUT, HEX., 8MM KPH-881 DUST SEAL, 27x40x S NUT, HEX., 6MM 1 49

52 F - 1 Rear Wheel 21 HB-6201 BEARING, RADIAL BALL, 6201U 1 22 HB-620 BEARING, RADIAL BALL, 620U 1 2 HB-601 BEARING, RADIAL BALL, 601U NS SPOKE SET, 10X

53 F - 14 Fuel Tank 1 STRAINER, FUEL TANK, FUEL METER, FUEL KFM-902 STRAINER COMP., FUEL KTM-850 TANK COMP., FUEL KEV-900 CAP, FUEL FILLER KTL-850 TUBE, FUEL, 5.X PACKING, FUEL FILLER CAP KTL-740 FUEL UNIT SET GA7-700 PACKING, BASE KTL-740 RETAINER, FUEL UNIT TUBE, FUEL, 5.X40 ( M) CLIP, TUBE (B10) BOLT, FLANGE, 6X

54 F - 15 Seat 1 RAIL, GRAB :REAR SEAT :DOUBLE HINGE, SEAT CATCH, SEAT :REAR SIDE KEY, SEAT LOCK KTL-740 RAIL, RR. GRAB GN8-920 SPRING, LOCK KEY SETTING KPH-900 RUBBER, SEAL KTL-690 SEAT COMP., DOUBLE KPH-880 HINGE, SEAT KPH-900 RUBBER B, SEAT SETTING KTL-740 LOCK COMP., SEAT GN2-000 SPRING, SEAT LOCK GW0-000 WASHER, SEAT LOCK KTL-691 LOCK ASSY., SEAT KPH-900 BOLT, SEAT HINGE S NUT, HEX., 6MM BOLT, FLANGE, 6X BOLT, FLANGE, 8X

55 F - 16 Body Cover 1 COVER, SIDE :RIGHT COVER, SIDE :BOTH COVER, SIDE :LEFT COVER, SIDE :BOTH COVER, BODY :RIGHT COVER, BODY :BOTH COVER, BODY :LEFT COVER, BODY :BOTH COVER, BODY :REAR KTL-690 COVER SET, R. CENTER (WL) *TYPE1* KTL-690 COVER SET, L. CENTER (WL) *TYPE1* KTL-690FMB COVER R. BODY (WL) BLACK KTL-690FMB COVER L. BODY (WL) BLACK KTL-690FMB COVER, TAIL *NH1* BLACK KGH-600 SCREW, 6X KTL-740 BOLT, BODY COVER SETTING KAN-T00 NUT, CLIP, 5MM GE2-760 SCREW, PAN, 5X SCREW, TAPPING, 4X12 4 5

56 F - 17 Air Cleaner 1 ELEMENT, AIR CLEANER CASE, AIR CLEANER COVER, AIR CLEANER CASE TUBE, AIR CLEANER CONNECTING KPH-900 ELEMENT COMP., AIR CLEANER KPH-900 SEAL, AIR CLEANER COVER KPH-880 CASE AIR CLEANER HC0-000 TUBE, VINYL, 11X15X KCW-871 TUBE, AIR CLEANER DRAIN KPH-900 COVER AIR CLEANER CASE KTL-740 TUBE, AIR CLEANER CONNECTING GN5-900 BAND B, AIR CLEANER CONNECTING TUBE ME9-000 BOLT, FLANGE, 6MM A SCREW, PAN, 5X SCREW, TAPPING, 5X CLAMP, TUBE (D1) CLIP, TUBE (C12) 1 54

57 F - 18 Exhaust Muffler 1 GASKET, EXHAUST PIPE MUFFLER HB2-900 GASKET, EX. PIPE KTL-690 MUFFLER COMP., EX NUT, CAP, 6MM NUT, FLANGE, 8MM WASHER, PLAIN, 8MM BOLT, FLANGE, 8X BOLT, FLANGE, 8X

58 F - 19 Pedal / Kick Starter Arm 1 PEDAL, GEAR CHANGE ARM, KICK STARTER SWITCH, REAR STOP :PEDAL SIDE ROD, REAR BRAKE PEDAL, REAR BRAKE KRS-690 PEDAL, GEAR CHANGE KTL-690 ARM ASSY., KICK STARTER RUBBER, KICK STARTER KPH-B1 SWITCH ASSY., RR. STOP KCC-900 SPRING, STOP SWITCH KTL-690 ROD COMP., RR. BRAKE A-KTL-690 PEDAL ASSY., BRAKE KBP-900 SPRING ASSY., RR. BRAKE RETURN MK4-000 TUBE, BRAKE PEDAL SPRING KAF-00 CLIP, SWITCH COVER A BOLT, HEX., 6X A BOLT, HEX., 6X WASHER, PLAIN, 5MM PIN, SPLIT, 2.0X SPRING A, BRAKE ROD JOINT B, BRAKE ARM NUT B, BRAKE ROD ADJUSTING 1 56

59 F - 20 Step BAR, STEP RUBBER, STEP :LEFT RUBBER, STEP :RIGHT RUBBER, STEP :BOTH BAR, PILLION STEP :RIGHT BAR, PILLION STEP :BOTH BAR, PILLION STEP :LEFT BAR, PILLION STEP :BOTH BRACKET, PILLION STEP :RIGHT BRACKET, PILLION STEP :BOTH BRACKET, PILLION STEP :LEFT BRACKET, PILLION STEP :BOTH KBA-900 RUBBER, MUFFLER MOUNTING KPH-900 COLLAR, MUFFLER MOUNTING KTL-740 BAR COMP., STEP GN8-920 RUBBER, STEP GN5-80 RUBBER, PILLION STEP GN5-70 PLATE, PILLION STEP A4-KRS-690 PILLION STEP L KIT A-KRS-690 PILLION STEP R KIT KTL-740 HOLDER, R. PILLION STEP KTL-740 HOLDER, L. PILLION STEP NUT, FLANGE, 10MM WASHER, PLAIN, 6MM PIN, SPLIT, 1.6X PIN C, PILLION STEP BOLT, FLANGE, 8X BOLT, FLANGE, 8X

60 F - 21 Stand 1 STAND, MAIN BAR, SIDE STAND SPRING, MAIN STAND SPRING, SIDE STAND KTM-850 STAND COMP., MAIN KPH-900 SHAFT, RR. BRAKE PIVOT KPH-900 HOOK, MAIN STAND SPRING RUBBER, STAND STOPPER KTM-850 BAR COMP., SIDE STAND SCREW, SIDE STAND PIVOT S NUT, HEX., 10MM PIN, SPLIT,.0x SPRING A, MAIN STAND SPRING A, SIDE STAND 1 58

61 F - 22 Swingarm 1 CASE, DRIVE CHAIN CHAIN, DRIVE ARM, REAR BRAKE STOPPER SLIDER, CHAIN SWINGARM ASSEMBLY KTL-850 CASE, DRIVE CHAIN KTL-690 CHAIN, DRIVE (DAIDO) (DID420DX-104RB) JOINT, DRIVE CHAIN KPH-700 ARM, RR. BRAKE STOPPER KPH-720 SLIDER, CHAIN KTL-690 SWINGARM ASY, R KTL-740 BOLT, SWINGARM PIVOT KEV-880 COLLAR, FR. FENDER WASHER, 6X KEV-750 WASHER, CHAIN CASE SETTING BOLT A, STOPPER ARM S NUT, HEX., 8MM NUT, HEX., 10MM WASHER, PLAIN, 8MM WASHER, SPRING, 10MM PIN, SPLIT, 2.0X BOLT, FLANGE, 6X BOLT, FLANGE, 6X

62 F - 2 Rear Cushion 1 CUSHION ASSY., REAR :LEFT CUSHION ASSY., REAR :RIGHT CUSHION ASSY., REAR :BOTH KTM-850 CUSHION ASSY., RR KEV-900 BUSH, RUBBER BUSH, RR. CUSHION RUBBER GA7-00 COLLAR, RUBBER BUSH S NUT, CAP, 10MM WASHER, PLAIN, 10MM BOLT, FLANGE, 10X5 2 60

63 F - 24 Rear Fender 1 FENDER, REAR KTL-690 FENDER SET, RR. *TYPE1*(WL) WASHER, 6MM KAN-T00 NUT, CLIP, 5MM BOLT, FLANGE, 6X

64 F - 25 Front Winker 2 BASE, WINKER :RIGHT FRONT BASE, WINKER :BOTH FRONT BASE, WINKER :LEFT FRONT BASE, WINKER :BOTH FRONT BULB, WINKER :FRONT NOTE: Same time for two units KTL-691 LENS, R. FR. WINKER KTL-690 WINKER ASSY, R FR KTL-691 SEAL, GASKET KTL-691 LENS, L. FR. WINKER KTL-690 WINKER ASSY, L FR KAN-W01 BULB, WINKER (12V 10W) SCREW, TAPPING, 4X

65 F - 26 Rear Combination Light 1 TAILLIGHT UNIT BASE, TAILLIGHT BULB, WINKER :REAR NOTE: Same time for two units 9 BULB, TAILLIGHT A-KTL-690 LIGHT ASSY., RR. COMBINATION KTL-741 LENS, TAILLIGHT KTL-741 LENS, LICENSE LIGHT KTL-741 LENS, R. RR. WINKER KW7-900 RUBBER A, TAILLIGHT MOUNTING KTL-690 BASE COMP KTL-741 LENS, L. RR. WINKER KAN-W01 BULB, WINKER (12V 10W) GB6-921 BULB, TAILLIGHT (12V 18/5W) SCREW, TAPPING, 4X WASHER, PLAIN, 6MM BOLT, FLANGE, 6X12 2 6