D A F T A R I S I PETUNJUK PEMAKAIAN KELOMPOK MESIN KELOMPOK RANGKA INDEKS PART NUMBER INDEKS DESCRIPTION

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2 D A F T A R I S I PETUNJUK PEMAKAIAN KELOMPOK MESIN KELOMPOK RANGKA INDEKS PART NUMBER INDEKS DESCRIPTION

3 PETUNJUK PEMAKAIAN PARTS CATALOG Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard () untuk tipe sepeda motor Mega Pro.(GL 156 M) I. CARA MEMESAN PARTS 1. Informasi yang diperlukan Pemesan parts pengganti sebaiknya mencantumkan Part Number dan seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modifikasi pada parts telah didaftarkan di HONDA berikut nomor part dan seri yang bersangkutan. -nomor yang dibutuhkan : (a) Parts mesin : Part Number dan seri mesin (b) Parts rangka : Part Number dan seri rangka (c) Parts karburator : Part Number dan identifkasi karburator 1 2. Perubahan-perubahan Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya. Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date. II. CARA MEMBACA PARTS CATALOG 1. Susunan nomor part (contoh) Parts umum (General parts) fungsi Kode warna dan komponen kode Kode subkontraktor model Kode modifikasi (contoh) Baut-baut, mur-mur dan standar parts lain. fungsi Dimensi Pengerjaan permukaan dan tipe secara kimiawi ISO 1

4 1 2. Kode warna Kode warna pada bagian belakang nomor part menunjukkan warna part tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan. Kode warna pabrik seperti FMB, FMD, FMI, dsbnya secara langsung menunjukkan warna part seperti ditunjukkan pada tabel berikut : Kode Warna Kode pabrik Kode HONDA FMB NH-1 FMD R-11C-U FMI RP-140M FMM B-140P FMS NH-255M NH-158R Warna Black(Hitam) Candy Andromeda Red (Merah) Vortex Purple Metalic (Ungu) Pearl Coral Reef Blue (Biru) Silver Metalic (Abu-abu Metalik) Black Carbon Grey (Hitam Abu-abu). Singkatan-singkatan Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts catalog, sebagai berikut : ASSY... Assembly L.E.D... Light emitting diode COMP... Complete. MPH... Miles per hour R... Right L (100L)... Link(100 Links) L.... Left A.C... Alternating current STD... Standard D.C... Direct current MM... Milimeter IN... Inlet G... Gram EX.... Exhaust T(22)... Tooth (22Teeth) FR... Front A... Ampere RR... Rear V... Volt Hex... Hexagonal W... Watt A.M... Attaching mark WL... With labelling T.M... Transcript mark WOL.... Without labelling C.D.I... Capacitive KPH... Kilometers per hour discharge ignition 4. Dimensi-dimensi Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru baja (steel balls), ban luar (tires) dan ban dalam (tire tubes). Model Part Contoh Pengertian Bolt (Screw) 6x12 diameter 6mm, panjang 12mm Pin 8x14 diameter 8mm, panjang 14mm O-Ring 9.5x1.6 diameter 9,5mm, tebal 1,6mm Oil seal 14x24x5 diameter dalam 14 mm, diameter luar 24 mm, tebal 5mm Tube 5x10 diameter dalam 5mm, panjang 10mm 5. Parts yang digantikan oleh part lain part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut. Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa pemberitahuan apapun. 6. Part yang dipersatukan (Assemblies) Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat juga diperoleh secara terpisah. 7. Jumlah yang diperlukan Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam bagian yang bersangkutan. 8. Illustrasi Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk mempermudah pengenalan part dan mungkin berbeda daripada bentuk part sebenarnya. 9. Nama part Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd. 10. Model dan nomor seri yang berlaku Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam parts catalog ini dapat diidentifikasi sebagai berikut dibawah ini. Kode daerah pemasaran Tipe No. Seri Mesin yang berlaku mulai No. Seri Rangka yang berlaku mulai No. Identifikasi Karburator yang berlaku GL 156S IN Indonesia KEHLE******* MH1KEHL***K****** PD05 C * Dari nomor identifikasi karburator, hanya dipakai bagian yang digaris bawahi didalam contoh dibawah 2 PD05 C NY

5 11. Lokasi nomor seri pada sepeda motor III. CARA MEMAKAI FLAT RATE TIME () NOMOR SERI RANGKA ANGKA (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts. F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis pekerjaan yang erat hubungannya dengan penggantian parts tersebut. 1. didasarkan atas kondisi servis sebagai berikut : a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra. b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat - alat servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan normal. c Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah diservis, dimasukkan juga kedalam 1 NOMOR SERI MESIN 2. Metode perhitungan Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan. (contoh) 0. = 18 menit 5.6 = 5 jam dan 6 menit Jam DAFTAR KONVERSI Menit Jam Menit Menghitung Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut : NOMOR IDENTIFIKASI KARBURATOR a. Pekerjaan yang tidak berhubungan F. R. T. u n t u k p e k e r j a a n d i p e r o l e h d e n g a n m e n j u m l a h k a n F. R. T. u n t u k setiap part yang diganti (contoh) Penggantian cylinder dan clutch spring Service item/bagian yang diservis Cylinder 1.4 Clutch spring 0.7 untuk pekerjaan ini adalah : = 2.1

6 b. Pekerjaan yang terulang Ambillah untuk part terakhir yang akan diganti. (contoh) Penggantian piston dan cylinder head gasket. No. 1. Service item/bagian yang diservis Pemeriksaan waktu pengapian 0.2 Service item/bagian yang diservis 2. Penyetelan dan pembersihan busi Cylinder head gasket 1.0 Piston 1.5 untuk pekerjaan ini adalah : 1.5 c. Pekerjaan yang sebagian berhubungan Jumlahkan untuk semua parts yang diganti dan kurangi dengan F.R.T untuk pekerjaan yang terulang. (contoh) Penggantian gear shift drum dan crankshaft assembly Penyetelan tappet Penyetelan stasioner karburator Pemeriksaan oli mesin (tidak termasuk penggantian oli mesin) Penyetelan kopling Pembersihan elemen saringan udara Service item/bagian yang diservis 8. Pengukuran tekanan kompressi 0.1 Gearshift drum *.9 Crankshaft * 4.1 Pembongkaran crankcase *.7 untuk pekerjaan ini adalah : ( ) -.7 = 4. Pekerjaan yang terulang adalah pembongkaran crankcase. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin Pemeriksaan cairan batere dan berat jenisnya Pengukuran tinggi pelampung karburator Pembersihan saringan oli mesin Penyetelan gas tangan Rangka 4. Pengerjaan lain disamping penggantian parts a. Penurunan dan pemasangan No. Service item/bagian yang diservis 1. Mesin 2. Kepala silinder. Karburator No Service item/bagian yang diservis Penyetelan rem depan Penyetelan rem belakang Pemeriksaan cara kerja rem Penyetelan arah lampu depan Rantai roda (termasuk penyetelan tegangan rantai tetapi tidak termasuk penggantian sprocket) c. Pembongkaran No. 1. Service item/bagian yang diservis Karburator 0.7 4

7 ENGINE GROUP E-1 E-4 E-7 CYLINDER HEAD CYLINDER OIL PUMP E-2 E-5 E-8 CAMSHAFT/VALVE RIGHT CRANKCASE COVER LEFT CRANKCASE COVER E- E-6 E-9 CAM CHAIN / TENSIONER 2 CLUTCH GENERATOR 5

8 ENGINE GROUP E-10 2 E-1 E-16 6 CRANKCASE GEARSHIFT DRUM STARTING GEAR E-11 E-14 E-17 CRANKSHAFT / PISTON KICK STARTER SPINDLE STARTING MOTOR E-12 E-15 TRANSMISSION CARBURETOR

9 FRAME GROUP F-1 F-4 HEADLIGHT FR. BRAKE MASTER CYLINDER F-2 F-5 METER HANDLE PIPE / TOP BRIDGE F- F-6 HANDLE LEVER/SWITCH/CABLE STEERING STEM F-7 FRONT FENDER F-8 FRONT FORK F-9 FRONT BRAKE CALIPER 7

10 FRAME GROUP F-10 F-12 FRONT WHEEL (IN) REAR WHEEL (IN) F-10-1 F-12-1 FRONT WHEEL (2IN) REAR WHEEL (2IN) F-11 F-1 REAR BRAKE PANEL FUEL TANK F-14 8 SEAT F-15 REAR COWL F-16 SIDE COVER

11 FRAME GROUP F-17 F-19 AIR CLEANER PEDAL F-17-1 F-20 AIR SUCTION VALVE STEP F-18 F-21 EXHAUST MUFFLER STAND F-22 SWINGARM / CHAIN CASE F-2 REAR CUSHION F-24 REAR FENDER 9

12 FRAME GROUP F-25 F-28 WINKER WIRE HARNESS F-26 F-29 TAILLIGHT FRAME BODY F-1 10 CAUTION LABEL F-2 MARK F-27 F-0 BATTERY TOOLS

13 E - 1 Cylinder Head Cover 2 PIPE, SECONDARY AIR HEAD, CYLINDER....5.INCLUDES: ENGINE REMOVAL AND INSTALLATION.INCLUDES: VALVE CLEARANCE ADJUSTMENT AND REFACE GUIDE, INTAKE VALVE(ONE)....5.INCLUDES: ENGINE REMOVAL AND INSTALLATION.INCLUDES: REAMING.INCLUDES: VALVE CLEARANCE ADJUSTMENT AND REFACE GUIDE, VALVE : FOR 1 VEHICLE....8.INCLUDES: ENGINE REMOVAL AND INSTALLATION.INCLUDES: REAMING.INCLUDES: VALVE CLEARANCE ADJUSTMENT AND REFACE GUIDE, EXHAUST VALVE(ONE)....5.INCLUDES: ENGINE REMOVAL AND INSTALLATION.INCLUDES: REAMING KEH-600 PIPE COMP., AIR SUCTION KEH-600 HEAD ASSY., CYLINDER GUIDE, IN. VALVE (OS) KCN-00 GUIDE, EX. VALVE (OS) KPK-941 GASKET, CYLINDER HEAD RUBBER, OIL SEAL KCJ-710 COVER, L. CYLINDER HEAD KT0-710 GASKET, PULSE GENERATOR BASE CAP, TAPPET ADJUSTING HOLE KEH-600 INSULATOR, CARBURETOR PLUG, SPARK GHB-700 BOLT, FLANGE, 6X KW1-900 BOLT, STUD, 7X WASHER, SEALING, 8MM NUT, CAP, 8MM KFN-900 O-RING, 75X O-RING, 10X KK-81 O-RING, 5X HB-004 O-RING,.5X KPN-900 O-RING, 9.8X B BOLT, STUD, 6X NUT, FLANGE, 6MM WASHER, PLAIN, 6MM DOWEL PIN, 8X DOWEL PIN, 10X

14 E - 1 Cylinder Head 2.INCLUDES: VALVE CLEARANCE ADJUSTMENT AND REFACE GUIDE, VALVE :FOR 1 VEHICLE....8 INCLUDES: ENGINE REMOVAL AND INSTALLATION.INCLUDES: REAMING.INCLUDES: VALVE CLEARANCE ADJUSTMENT AND REFACE GASKET, CYLINDER HEAD INCLUDES: ENGINE REMOVAL AND INSTALLATION COVER, CYLINDER HEAD SIDE : LEFT INSULATOR, THROTTLE BODY/ CARBURETOR PLUG, SPARK BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, SOCKET, 6X

15 E - 2 Camshaft / Valve 2 CAMSHAFT INCLUDES: VALVE CLEARANCE ADJUSTMENT.INCLUDES: ENGINE REMOVAL AND INSTALLATION ARM, INTAKE VALVE ROCKER (ONE) 2.5.INCLUDES: ENGINE REMOVAL AND INSTALLATION.INCLUDES: VALVE CLEARANCE ADJUSTMENT ARM, EXHAUST VALVE ROCKER (ONE).2.5.INCLUDES: ENGINE REMOVAL AND INSTALLATION.INCLUDES: VALVE CLEARANCE ADJUSTMENT ARM, VALVE ROCKER : FOR 1 VEHICLE INCLUDES: ENGINE REMOVAL AND INSTALLATION.INCLUDES: VALVE CLEARANCE ADJUSTMENT VALVE, INTAKE(ONE)....0.INCLUDES: ENGINE REMOVAL AND INSTALLATION.INCLUDES: REFACING.EXCLUDES VALVE GUIDE.REPLACEMENT VALVE : FOR 1 VEHICLE SEAL, VALVE STEM KEH-660 CAMSHAFT COMP KEH-900 ARM, VALVE ROCKER SHAFT, VALVE ROCKER ARM KG2-950 PLATE, VALVE ROCKER ARM SHAFT SETTING KBB-900 VALVE, IN KBB-900 VALVE, EX SPRING, VALVE OUTER SPRING, VALVE INNER RETAINER, VALVE SPRING SEAT, VALVE SPRING OUTER SEAT, VALVE SPRING INNER HA0-770 COTTER, VALVE KN6-90 SCREW, TAPPET ADJUSTING NUT, TAPPET ADJUSTING A SCREW, FLAT, 6X16 1 1

16 E - 2 Camshaft / Valve 2 14.INCLUDES: ENGINE REMOVAL AND INSTALLATION.INCLUDES: REFACING.EXCLUDES: VALVE GUIDE REPLACEMENT VALVE, EXHAUST(ONE)....0.INCLUDES: ENGINE REMOVAL AND INSTALLATION.INCLUDES: REFACING.EXCLUDES: VALVE GUIDE REPLACEMENT VALVE :FOR 1 VEHICLE....2.INCLUDES: ENGINE REMOVAL AND INSTALLATION.INCLUDES: REFACING.EXCLUDES: VALVE GUIDE REPLACEMENT SPRING AND/OR STEM SEAL, INTAKE VALVE(ONE) INCLUDES: ENGINE REMOVAL AND INSTALLATION SPRING AND/OR STEM SEAL, EXHAUST VALVE (ONE) INCLUDES: ENGINE REMOVAL AND INSTALLATION SPRING AND/OR STEM SEAL, VALVE :FOR 1 VEHICLE INCLUDES: ENGINE REMOVAL AND INSTALLATION

17 E - Can Chain/Tensioner 2 SPROCKET, CAM CHAIN, CAM TENSIONER, CAM CHAIN LIFTER, TENSIONER GUIDE, CAM CHAIN INCLUDES: ENGINE REMOVAL AND INSTALLATION KEH-900 SPROCKET, CAM (4T) KEH-901 CHAIN, CAM (100L) KW1-900 TENSIONER, CAM CHAIN RFB-8410 LIFTER ASSY., TENSIONER KBB-961 GASKET, TENSIONER LIFTER BOLT, CAM CHAIN TENSIONER PIVOT RCT-6901 GUIDE, CAM CHAIN KW1-900 BOLT, FLANGE, 6X KY7-000 SCREW, PAN, 6X MG8-000 BOLT, FLANGE SOCKET, 6X WASHER C, 8MM WASHER, SEALING, 6MM MG RING, 9.5X

18 E - 4 Cylinder 2 CYLINDER....0.INCLUDES: ENGINE REMOVAL AND INSTALLATION GASKET, CYLINDER INCLUDES: ENGINE REMOVAL AND INSTALLATION KEH-900 CYLINDER COMP KCN-000 GASKET, CYLINDER DOWEL PIN, 10X

19 E - 5 Right Crankcase Cover 2 COVER, CRANKCASE :RIGHT GASKET, CRANKCASE COVER RIGHT GEAR, TACHOMETER LEVER, CLUTCH KEH-660 COVER COMP., R. CRANKCASE KCN-000 GASKET, R. COVER KG2-000 GEAR, TACHOMETER KEH-900 GAUGE, OIL LEVEL LEVER COMP., CLUTCH SPRING, CLUTCH LEVER WASHER, THRUST, 6.7MM OIL SEAL, 12X22X KCS-920 OIL SEAL, 6.5X14.5X RING, 18X DOWEL PIN, 8X PIN, SPRING, X BOLT, FLANGE, 6X BOLT, FLANGE, 6X

20 E - 6 Clutch 2 OUTER, CLUTCH CENTER, CLUTCH DISC, CLUTCH FRICTION NOTE: SAME TIME FOR TWO UNITS OR MORE PLATE, CLUTCH PRESSURE PLATE, CLUTCH LIFTER ROD, CLUTCH LIFTER BEARING, CLUTCH LIFTER SPRING, CLUTCH NOTE: SAME TIME FOR TWO UNITS OR MORE WASHER, OIL FILTER ROTOR LOCKING KEH-901 OUTER COMP., CLUTCH KB5-721 CENTER COMP., CLUTCH KW7-901 SEAT, JUDDER SPRING MJ8-001 DISK, CLUTCH FRICTION DISK, CLUTCH FRICTION KN4-681 PLATE, CLUTCH PLATE, CLUTCH PRESSURE PLATE, CLUTCH LIFTER KFB-000 ROD, CLUTCH LIFTER KW7-901 SPRING, JUDDER BOLT, SPECIAL FLANGE, 6X KPK-940 NUT, LOCK, 16MM KB5-720 WASHER, SPLINE, 20MM KK6-01 BEARING, RADIAL BALL, SPRING, CLUTCH (11) 4 18

21 E - 7 Oil Pump 2 PUMP ASSY., OIL GEAR, OIL PUMP DRIVE ROTOR, OIL PUMP NOTE: SAME TIME FOR TWO UNITS ROTOR, OIL FILTER CAP, OIL FILTER ROTOR GEAR, PRIMARY DRIVE KEH-901 OIL PUMP ASSY KEH-900 GEAR, OIL PUMP DRIVE (7T) ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER ROTOR COMP., OIL FILTER CAP, OIL FILTER ROTOR KCS-650 THROUGH, OIL SPRING, OIL THROUGH KT0-710 GASKET, OIL FILTER CAP KEH-900 GEAR, PRIMARY DRIVE (21T) SCREW, FLAT, 6X KPK-940 NUT, LOCK, 16MM KN6-90 WASHER, 16MM KK-80 0-RING, 9.4X B BOLT, HEX., 5X A SCREW, FLAT, 4X A SCREW, OVAL, 5X PIN, LOCK, 8MM 1 19

22 E - 8 Left Crankcase Cover 2 COVER, CRANKCASE : LEFT COVER, REDUCTION GEAR COVER, CRANKCASE : LEFT REAR GASKET, CRANKCASE COVER : LEFT KEH-66 COVER, L. CRANKCASE KCN-000 COVER, REDUCTION GEAR KEH-600 COVER COMP., L. RR. CRANKCASE KCN-001 GASKET, L. COVER KCJ-710 CAP, A.C. GENERATOR KCJ-710 CAP, 0MM DOWEL PIN, 10X RING, 1.8X MN RING, 6X(ARAI) RING, 0MM BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X

23 E - 9 Generator 2 CLUTCH, STARTING ONE WAY GENERATOR, IGNITION PULSE ROTOR OR FLYWHEEL STATOR KFC-791 OUTER COMP., STARTING CLUTCH HA0-04 IGNITION PULSE GENERATOR ASSY KEH-601 FLYWHEEL COMP KEH-601 STATOR COMP KEH-900 GUIDE, A.C. GENERATOR CORD MN4-000 BOLT, FLANGE, 10X BOLT, SOCKET, 6MM KAS-900 BOLT, FLANGE SOCKET, 5X KN6-90 WASHER, 1OX BOLT, FLANGE, 6X

24 E - 10 Crankcase 2 CRANKCASE :RIGHT INCLUDES: ENGINE REMOVAL AND INSTALLATION CRANKCASE :BOTH INCLUDES: ENGINE REMOVAL AND INSTALLATION GASKET, CRANKCASE INCLUDES: ENGINE REMOVAL AND INSTALLATION CRANKCASE :LEFT INCLUDES: ENGINE REMOVAL AND INSTALLATION CRANKCASE :BOTH INCLUDES: ENGINE REMOVAL AND INSTALLATION SCREEN, OIL FILTER SWITCH, NEUTRAL KCJ-711 CRANKCASE COMP., R KCN-000 GASKET, CRANKCASE KCJ-711 CRANKCASE COMP., L CAP, TAPPET ADJUSTING HOLE KBB-900 PLATE, CAM CHAIN SETTING SCREEN, OIL FILTER SPRING, OIL FILTER SCREEN HOLDER, CLUTCH WIRE KCT-690 CLAMPER, WIRE HARNESS GS-004 CONTACT, NEUTRAL SWITCH KCT-690 SPACER, NEUTRAL SWITCH KFB-000 BOLT, CYLINDER STUD (A) BOLT A, CYLINDER STUD DOWEL PIN, 1OX OIL SEAL, 14X28X KK-81 0-RING, 5X(ARAI) RING, 7X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X

25 E - 11 Crankcase/Piston 2 CRANKSHAFT INCLUDES: ENGINE REMOVAL AND INSTALLATION RING, PISTON AND/OR PISTON (ONE)....1.INCLUDES: ENGINE REMOVAL AND INSTALLATION SPROCKET, TIMING INCLUDES: ENGINE REMOVAL AND INSTALLATION BEARING, CRANKSHAFT : LEFT INCLUDES: ENGINE REMOVAL AND INSTALLATION.INCLUDES: TIMING SPROCKET BEARING, CRANKSHAFT : RIGHT INCLUDES: ENGINE REMOVAL AND INSTALLATION BEARING, CRANKSHAFT : BOTH INCLUDES: ENGINE REMOVAL AND INSTALLATION.INCLUDES: TIMING SPROCKET KEH-660 CRANKSHAFT COMP KCT-05 RING SET, PISTON (STD.) KCT-05 RING SET, PISTON (0.25) (1) 101-KCT-05 RING SET, PISTON (0.50) (1) 1101-KEH-660 PISTON (STD.) KEH-660 PISTON (0.25) (1) 110-KEH-660 PISTON (0.50) (1) PIN, PISTON KPK-900 ROD, CONNECTING KCN-00 PIN COMP., CRANK KN6-91 SPROCKET, TIMING (17T) HB6-010 KEY, WOOD RUFF (25X) 2

26 E - 12 Transmission 2 MAINSHAFT, TRANSMISSION INCLUDES: ENGINE REMOVAL AND INSTALLATION REPLACE COUNTERSHAFT ADD COUNTERSHAFT, TRANSMISSION INCLUDES: ENGINE REMOVAL AND INSTALLATION REPLACE MAINSHAFT ADD SPROCKET, DRIVE BEARING, MAINSHAFT :RIGHT INCLUDES: ENGINE REMOVAL AND INSTALLATION BEARING, MAINSHAFT :BOTH INCLUDES: ENGINE REMOVAL AND INSTALLATION BEARING, MAINSHAFT AND COUNTERSHAFT :ALL INCLUDES: ENGINE REMOVAL AND INSTALLATION BEARING, MAINSHAFT :LEFT INCLUDES: ENGINE REMOVAL AND INSTALLATION BEARING, COUNTERSHAFT : LEFT KCN-000 PLATE, BEARING SETTING KEH-660 MAINSHAFT, TRANSMISSION (1T) KCT-690 COUNTERSHAFT, TRANSMISSION KCN-000 GEAR, COUNTERSHAFT LOW (6T) COLLAR, COUNTERSHAFT LOW GEAR KFB-000 BUSH, 20MM KCN-000 GEAR, MAINSHAFT SECOND (18T) KCN-000 GEAR, COUNTERSHAFT SECOND (1T) KW1-900 BUSH, 2OX2X KCN-000 GEAR, MAINSHAFT THIRD (19T) KCN-000 GEAR, COUNTERSHAFT THIRD (24T) KCN-000 GEAR, MAINSHAFT FOURTH (22T) KCN-000 GEAR, COUNTERSHAFT FOURTH (22T) KCN-000 GEAR, MAINSHAFT FIFTH (1T) KCN-010 GEAR, COUNTERSHAFT FIFTH (26T) KCT-690 GEAR COMP., STARTER KCT-690 GEAR ONLY, IDLE STARTER KCT-690 SPROCKET, DRIVE (14T) KR-600 PLATE A2, FIXING BOLT, DRIVE SPROCKET FIXING WASHER, THRUST, 15MM WASHER, THRUST, 15MM WASHER, THRUST, 16.5MM 2 24

27 E - 12 Transmission 2.INCLUDES: ENGINE REMOVAL AND INSTALLATION BEARING, MAINSHAFT AND COUNTERSHAFT :ALL INCLUDES: ENGINE REMOVAL AND INSTALLATION WASHER A, THRUST, 20MM WASHER, THRUST, 20MM WASHER A, SPLINE, 20MM SET RING, 20MM BEARING, RADIAL BALL, KK6-00 BEARING, RADIAL BALL, 6202U OIL SEAL, 20X4X7 1 1 HB 6204 BEARING, RADIAL BALL, BOLT, SOCKET, 6X

28 E - 1 Gearshift Drum 2 FORK, GEARSHIFT NOTE: SAME TIME FOR TWO UNITS OR MORE.INCLUDES: ENGINE REMOVAL AND INSTALLATION DRUM, GEARSHIFT INCLUDES: ENGINE REMOVAL AND INSTALLATION CAM, SHIFT DRUM STOPPER OR SPRING, SHIFT DRUM SPINDLE, GEARSHIFT FORK, R. GEARSHIFT FORK, L. GEARSHIFT FORK, CENTER GEARSHIFT KCS-650 SHAFT, GEARSHIFT FORK GUIDE KCN-000 DRUM, GEARSHIFT KCN-000 CAM, GEARSHIFT KW1-900 STOPPER COMP., GEARSHIFT DRUM KEH-90 SPRING, SHIFT DRUM STOPPER KC6-000 SPINDLE COMP., GEARSHIFT PLATE, GEARSHIFT SPRING, GEARSHIFT PLATE SPRING, GEARSHIFT RETURN KG2-951 ROTOR, NEUTRAL SWITCH KW1-900 BOLT, GEARSHIFT DRUM STOPPER ARM PIVOT KW1-900 WASHER, 6MM WASHER, THRUST, 14MM A BOLT, HEX., 6X CIRCLIP, EXTERNAL, 12MM CIRCLIP, EXTERNAL, 14MM ROLLER, 4X

29 E - 14 Kick Starter Spindle 2 SPINDLE, KICK STARTER INCLUDES: ENGINE REMOVAL AND INSTALLATION OIL SEAL, KICK STARTER SPINDLE KCT-690 PINION, KICK STARTER RATCHET, KICK STARTER KC6-000 SPINDLE, KICK STARTER KA2-000 SPRING, KICK STARTER RATCHET SEAT, RATCHET SPRING KCJ-710 SPRING, KICK STARTER COLLAR, KICK SPINDLE KCJ-710 RETAINER, STARTER SPRING BOLT, KICK RATCHET KCJ-710 WASHER, 12MM WASHER A, THRUST, 20MM WASHER, THRUST, 12MM OIL SEAL, 16X28X CIRCLIP, EXTERNAL, 16MM CIRCLIP, EXTERNAL, 20MM 1 27

30 E - 15 Carburetor 2 NEEDLE, JET FLOAT OR FLOAT VALVE TOP SET, CARBURETOR CHAMBER, FLOAT PUMP SET, ACCELERATOR VALVE, THROTTLE...0. LEVER, CHOKE : CARBURETOR SIDE CARBURETOR ASSEMBLY VALVE, AIR CUT...0. JET, MAIN KEH-900 GASKET SET KEH-602 NEEDLE SET, JET KEH-900 FLOAT SET KEH-601 TOP SET KEH-900 CHAMBER SET, FLOAT KRM-841 SCREW SET A KEH-900 ARM SET, PUMP KC5-004 DIAPHRAGM SET, PUMP KEH-601 VALVE SET, THROTTLE KEH-601 LEVER SET, CHOKE KEH-900 SCREW SET B KEH-900 ARM SET, PUMP GHB-B70 0-RING, 2.4X GHB RING, 1.X HM8-A01 PLATE B, VALVE KEH-602 CARBURETOR ASSY. (PDD1G A) KEH-601 PLATE, STAY PLATE, STAY KB1-921 CAP, CABLE SEALING VALVE COMP., FLOAT KCS-920 GASKET, FLOAT CHAMBER KEH-900 HOLDER, NEEDLE JET HM8-B01 SCREEN, FUEL STRAINER KEH-602 TUBE COMP KEH-602 TUBE COMP 1

31 E - 15 Carburetor KEH-602 TUBE COMP KEH-601 TUBE,.5X KEH-900 TUBE, AIR VENT KEH-601 VALVE ASSY., AIR CUT SCREW-WASHER, 4X SCREW-WASHER, 4X SCREW-WASHER, 4X SCREW-WASHER, 5X SCREW-WASHER, 5X CLIP, TUBE (B8) CLIP, TUBE (B6.5) GHB-1050 JET, MAIN, # KPT-080 JET, SLOW, #8 1 29

32 E - 16 Starting Gear 2 GEAR, STARTER DRIVEN GEAR, STARTER REDUCTION GEAR, STARTER IDLE KCN-000 GEAR COMP., STARTING DRIVEN (56T) KN6-90 COLLAR, STARTING DRIVEN GEAR KEH-600 GEAR COMP., STARTER REDUCTION KN6-90 SHAFT, REDUCTION GEAR KCN-000 GEAR, IDLE (15T/16T) KW1-900 SHAFT, IDLE GEAR 1 0

33 E - 17 Starting Motor 2 PIPE, SECONDARY AIR HEAD, CYLINDER....5.INCLUDES: ENGINE REMOVAL KPK-901 MOTOR ASSY., STARTING KW1-901 HOLDER SET, BRUSH MBE-008 TERMINAL SET, BRUSH KS5-901 SPRING, CARBON BRUSH KFK-00 BOLT, SETTING MBE-008 RING KEH-660 CABLE, STARTER MOTOR COVER, STARTER MOTOR TERMINAL MB0-000 NUT-WASHER, 6MM RING, 24.4X MBE-008 O-RING MB0-008 O-RING BOLT, FLANGE, 6X28 2 1

34 F - 1 Headlight HEADLIGHT ASSEMBLY HEADLIGHT UNIT SOCKET, HEADLIGHT BULB, HEADLIGHT BULB, POSITION LIGHT CASE, HEADLIGHT STAY, HEADLIGHT PLATE, HEADLIGHT : RIGHT PLATE, HEADLIGHT : BOTH PLATE, HEADLIGHT :LEFT PLATE, HEADLIGHT : BOTH KEH-601 HEADLIGHT ASSY KCT-691 RIM COMP., HEADLIGHT SPRING, HEADLIGHT SETTING KCJ-951 HEADLIGHT UNIT KEH-601 SOCKET COMP., HEADLIGHT KC5-00 BULB, HEADLIGHT (12V 5/6.5W) GAC-00 BULB, WEDGE BASE (12V.4W) KEH-600 CASE, HEADLIGHT KBW-900 COLLAR, HEADLIGHT CASE KCJ-710 NUT, R. HEADLIGHT CASE KCJ-710 NUT, L. HEADLIGHT CASE COLLAR, HEADLIGHT SETTING KEH-600 STAY, HEADLIGHT KBP-900 BOOT, HEADLIGHT BRACKET GROMMET, HEADLIGHT CASE KEH-90 BRACKET, R. HEADLIGHT CASE KEH-90 BRACKET, L. HEADLIGHT CASE BOLT, SPECIAL FLANGE, 8X SCREW-WASHER, 5X BOLT, FLANGE, 6X10 4 2

35 F - 2 Meter METER ASSY., COMB COVER, METER BRACKET, METER CASE, METER :LOWER SPEEDOMETER ASSEMBLY TACHOMETER ASSEMBLY CABLE, TACHOMETER CASE, METER :UPPER SOCKET ASSY., METER BULB CABLE, SPEEDOMETER KM1-671 BULB, WEDGE BASE (T6.5) (12V W) MB9-871 BULB, WEDGE BASE (12V 1.7W) KEH-601 METER ASSY., COMBINATION KEH-601 COVER KEH-601 BRACKET ML7-671 CLAMP KEH-601 CASE ASSY., UNDER KEH-601 SPEEDOMETER ASSY KY6-008 KNOB ML0-008 RUBBER, METER SETTING KEH-601 METER ASSY., TACHOMETER & FUEL KEH-600 CABLE ASSY., TACHOMETER KEH-600 CABLE COMP., INNER RUBBER, CUSHION KE5-008 SCREW-WASHER, X KEH-601 CASE ASSY., UPPER KEH-601 SOCKET COMP KEH-600 CABLE ASSY., SPEEDOMETER KPG-901 EMBLEM, PRODUCT KCJ-690 BOLT, SOCKET, 8MM KW-008 SCREW, TAPPING, 4X SCREW-WASHER, SPECIAL, 4X KY6-008 SCREW, TAPPING, X KM7-911 SCREW, PAN, 2X6 1

36 F - 2 Meter WASHER B, HANDLE HOLDER SETTING RING, 8.5X RING, 8.5X OA SCREW, OVAL, 5X SCREW, TAPPING, X OS NUT, HEX., 6MM 4

37 F - Handle Lever/ Switch / Cable CABLE, THROTTLE CABLE, CLUTCH SWITCH, WINKER SWITCH, STARTER KILL SWITCH, CLUTCH GRIP, THROTTLE BRACKET, HANDLE LEVER :LEFT LEVER, HANDLE :LEFT LEVER, HANDLE :BOTH KEH-600 CABLE COMP., THROTTLE KEH-600 CABLE COMP., CLUTCH BAND B1, WIRE KEH-660 SWITCH SET, WINKER KEH-601 SWITCH ASSY., LIGHTING & STARTER KEJ-900 SWITCH COMP., FR. LEVER HOLDER, MASTER CYLINDER KEH-600 GRIP COMP., THROTTLE GRIP, L. HANDLE KT7-751 BRACKET, HANDLE LEVER KEH-600 LEVER COMP., L. HANDLE BOOT, HANDLE LEVER BOLT, CLUTCH WIRE ADJUSTING KEH-600 CAP, LOCK NUT KEH-600 MIRROR COMP., R KEH-600 MIRROR COMP., L BOLT, L. STEERING HANDLE LEVER PIVOT MR8-000 NUT, FIXING SCREW-WASHER, 5X SCREW-WASHER, 5X SCREW-WASHER, 5X SCREW-WASHER, 5X S NUT, HEX., 10MM NUT, FLANGE, 6MM BOLT, FLANGE, 6X22 2 5

38 F - 4 Fr. Brake Master Cylinder CABLE, THROTTLE CABLE, CLUTCH SWITCH, WINKER SWITCH, STARTER KILL SWITCH, CLUTCH GRIP, THROTTLE BRACKET, HANDLE LEVER :LEFT LEVER, HANDLE :LEFT LEVER, HANDLE :BOTH MA5-671 SWITCH ASSY., FR. STOP KEH-601 HOSE ASSY., FR. BRAKE BOOT COMP KEH-601 CYLINDER SUB ASSY., FR. BRAKE MASTER MA6-006 PROTECTOR HA2-006 CAP, MASTER CYLINDER HOLDER, MASTER CYLINDER MG7-006 DIAPHRAGM HA2-006 PLATE, DIAPHRAGM MN9-05 CYLINDER SET, MASTER KEH-600 LEVER, R. STEERING HANDLE BOLT, HANDLE LEVER PIVOT MS9-612 BOLT, OIL, 1OX WASHER, OIL BOLT MA5-671 CIRCLIP G SCREW, FLAT, 4X SCREW-WASHER, 4X NUT, FLANGE, 6MM BOLT, FLANGE, 6X22 2 6

39 F - 5 Handle Pipe/ Top Bridge KEY SET KEY, SHUTTER EXCLUDES: KEY CUTTING SWITCH, COMBINATION & LOCK BASE, CONTACT PIPE, STEERING HANDLE WEIGHT B, HANDLE :LEFT WEIGHT B, HANDLE : RIGHT WEIGHT B, HANDLE : BOTH BRIDGE, FORK TOP KEH-600 KEY SET KEH-600 SHUTTER SET, KEY KEH-600 SWITCH SET, COMBINATION & LOCK KEH-91 BASE COMP., CONTACT KTC-900 COVER, COMBINATION SWITCH KEH-600 KEY, BLANK (1) KEH-600 PIPE, STEERING HANDLE KEH-600 WEIGHT, STEERING HANDLE KR-000 WEIGHT B, HANDLE MB6-60 RUBBER B, HANDLE WEIGHT MB6-60 RING, HANDLE WEIGHT SNAP KBW-900 WEIGHT ASSY., STEERING HANDLE KEH-600 BRIDGE, FORK TOP KEH-600 BOLT, FLANGE, 8X KEB-620 BOLT, ONE WAY, 6X KW1-900 BOLT, FLANGE, 6X KEH-90 SCREW, OVAL, 6X NUT, STEERING STEM WASHER, STEERING STEM KY2-711 SCREW, TAPPING, X HOLDER A2, HANDLE PIPE UPPER BOLT, FLANGE, 8X40 2 7

40 F - 6 Steering Stem RACE, STEERING BALL : UPPER RACE, STEERING BALL : LOWER RACE, STEERING BALL : BOTH RACE, STEERING TOP CONE RACE, STEERING BOTTOM CONE STEM OR SHAFT ASSY., STEERING THREAD. STEERING HEAD TOP KAN-60 BALL ASSY., STEEL, #6X KEH-600 CLAMPER A, FR. BRAKE HOSE RACE, STEERING TOP BALL RACE, STEERING TOP CONE RACE, STEERING BOTTOM CONE DUST SEAL, STEERING HEAD KEH-600 STEM STEM COMP., STEERING THREAD COMP., STEERING HEAD TOP BOLT, FLANGE, 8X BOLT, FLANGE, 6X10 1 8

41 F - 7 Front Fender FENDER, FRONT STAY, FRONT FENDER KEH-600 CLAMPER B, BRAKE HOSE GUIDE, FR. FENDER CABLE KEH-600 FENDER, FR. *NH1*...BLACK KCJ-690 COLLAR, FR. FENDER SETTING KEH-600 STAY, FR. FENDER BOLT, FLANGE, 6X25 4 9

42 F - 8 Front Fork FORK ASSY., FRONT : RIGHT FORK ASSY., FRONT : BOTH SPRING, FRONT FORK : LEFT SPRING, FRONT FORK : RIGHT SPRING, FRONT FORK : BOTH PIPE, FRONT FORK :LEFT PIPE, FRONT FORK :RIGHT PIPE, FRONT FORK :BOTH...1. CASE, BOTTOM :RIGHT CASE, BOTTOM :BOTH EAL SET, FRONT FORK : LEFT SEAL SET, FRONT FORK : RIGHT SEAL SET, FRONT FORK : BOTH...1. FORK ASSY., FRONT :LEFT FORK ASSY., FRONT :BOTH CASE, BOTTOM :LEFT CASE, BOTTOM :BOTH KEH-601 FORK ASSY., R. FR KEH-601 SPRING, FR. FORK KEH-601 PIPE COMP., FR. FORK KK4-00 RING, BACK UP SPRING, FR. CUSHION REBOUND KK4-00 BUSH, GUIDE KEH-601 CASE COMP., R. FR. BOTTOM KEH-601 CASE, R. FR. BOTTOM GE4-00 PIECE, OIL LOCK RING, PISTON KEH-601 PIPE, SEAT GAA-05 SEAL SET, FR. FORK KEH-601 FORK ASSY., L. FR KEH-601 CASE COMP., L. FR. BOTTOM KEH-601 CASE, L. FR. BOTTOM BOLT, SOCKET, 8X WASHER, SPECIAL, 8MM RING, OIL SEAL STOP GAA-00 DUST SEAL BOLT D1, FORK O-RING, 2X

43 F - 9 Front Brake Caliper SHOE(PAD) SET, BRAKE : FRONT PISTON, FRONT BRAKE : CALIPER INCLUDES: BLEED BRAKES.NOTE: SAME TIME FOR TWO UNITS CALIPER, FRONT BRAKE INCLUDES: BLEED BRAKES BRACKET, FRONT CALIPER GE2-405 SEAL SET, PISTON KPP-901 PAD SET, FR SCREW, BLEEDER CAP, BLEEDER GE2-006 PISTON KPH-951 SPRING, PAD MAJ-G41 RING, STOPPER GZ0-006 BOLT, PIN BOOT, PIN BUSH MA-006 BOOT B KPH-951 PIN, HANGER WASHER, WAVE KEH-601 CALIPER ASSY., R. FR KPP-901 BRACKET SUB ASSY., R. FR KPH-880 BOLT, TORX, 8X

44 F - 10 Front Wheel (IN) TUBE, FRONT TIRE(ONE) AXLE, FRONT WHEEL HUB, FRONT WHEEL HUB ASSY., FRONT WHEEL...2. FRONT WHEEL RIM, WHEEL :FRONT FRONT TIRE(ONE) GEARBOX ASSY., SPEEDOMETER GEAR, SPEEDOMETER...0. DISC, FRONT BRAKE...0. BEARING, FRONT WHEEL (ONE) REPLACE 1 BEARING ADD KC6-005 TUBE, TIRE (.00-18)(IRC) 1 IN KFM-900 AXLE, FR. WHEEL 1 IN COLLAR, FR. WHEEL SIDE 1 IN KCJ-690 HUB COMP., FR. WHEEL 1 IN COLLAR, FR. AXLE DISTANCE 1 IN KCT-690 HUB SUB ASSY., FR. 1 IN KEH-880 WHEEL SUB ASSY., FR. 1 IN RETAINER, GEAR BOX 1 IN RIM, FR. WHEEL (1.40X18) 1 IN KEH-91 TIRE, FR. (IRC) ( PR/42P) 1 IN FLAP, TIRE (IRC)( ) 1 IN KEH-881 BOX ASSY., SPEEDOMETER GEAR 1 IN KEH-881 GEAR, SPEEDOMETER 1 IN KFM-900 WASHER, SPEEDOMETER GEAR 1 IN KCJ-690 HUB, FR. BRAKE *NH255M* SHIMMER SILVER METALLIC 1 IN KEH-600 DISK, FR. BRAKE 1 IN MK5-010 BOLT, DISK, 8X22 6 IN KGH-901 NUT, U, 6MM 5 IN KGH-901 NUT, U, 12MM 1 IN KGH-901 DUST SEAL, 2X7X7 1 IN 42

45 F - 10 Front Wheel (IN) DUST SEAL, 40X50X5(ARAI) 1 IN E BOLT, STUD, 6X18 5 IN BEARING, RADIAL BALL, 601U 2 IN NS SPOKE SET 6 4

46 F Front Wheel (2IN) TUBE, FRONT TIRE(ONE) AXLE, FRONT WHEEL FRONT WHEEL FRONT TIRE(ONE) GEARBOX ASSY., SPEEDOMETER GEAR, SPEEDOMETER...0. DISC, FRONT BRAKE...0. BEARING, FRONT WHEEL (ONE) REPLACE 1 BEARING ADD KC6-005 TUBE, TIRE (.00-18) (IRC) 1 2 IN KFM-900 AXLE, FR. WHEEL 1 2 IN COLLAR, FR. WHEEL SIDE 1 2 IN COLLAR, FR. AXLE DISTANCE 1 2 IN KEH-891 WHEEL SUB ASSY., FR. *NH1* BLACK 1 2 IN RETAINER, GEAR BOX 1 2 IN KEH-91 TIRE, FR. (IRC) ( PR/42P) 1 2 IN KEH-881 BOX ASSY., SPEEDOMETER GEAR 1 2 IN KEH-881 GEAR, SPEEDOMETER 1 2 IN KFM-900 WASHER, SPEEDOMETER GEAR 1 2 IN KEH-600 DISK, FR. BRAKE 1 2 IN KGH-900 BOLT, BRAKE DISK, 8X IN KGH-901 NUT, U, 12MM 1 2 IN KGH-901 DUST SEAL, 2X7X7 1 2 IN DUST SEAL, 40X50X5(ARAI) 1 2 IN BEARING, RADIAL BALL, 601UU 2 2 IN 44

47 F - 11 Rear Brake Panel SHOE(PAD) SET, BRAKE : REAR PANEL, REAR BRAKE ARM, BRAKE :REAR A-KEH-880 SHOE SET, BRAKE KC5-000 ADJUSTER, CHAIN KC5-000 PLATE, RR. FORK END KEH-880ZA PANEL COMP., RR. BRAKE *NH255M* SHIMMER SILVER METALLIC 1 IN 4100-KEH-880ZB *NH1* BLACK 1 2 IN KEH-880 INDICATOR, RR. BRAKE SPRING, BRAKE SHOE KEH-880 ARM, RR. BRAKE DUST SEAL, BRAKE CAM KBG-000 CAM, FR. BRAKE KC5-000 COLLAR, STOPPER KC5-000 BOLT, CHAIN ADJUSTER KGH-901 NUT, U, 6MM KCJ-951 NUT, U, 14MM A BOLT, HEX., 6X NUT, FLANGE, 8MM BOLT, FLANGE, 6X5 1 45

48 F - 12 Rear Wheel (IN) SPROCKET, FINAL DRIVEN AXLE, REAR WHEEL...0. HUB, REAR WHEEL REAR WHEEL RIM, WHEEL :REAR...2. REAR TIRE (ONE) TUBE, REAR TIRE (ONE) BEARING, REAR WHEEL(ONE) REPLACE 1 BEARING ADD KC5-000 ADJUSTER, CHAIN 1 IN KC5-000 PLATE, RR. FORK END 1 IN KEH-900 SPROCKET COMP., FINAL DRIVEN (46T) 1 IN BUSH, RR. WHEEL DAMPER 4 IN KW6-670 AXLE, RR. WHEEL 1 IN KEH-600 COLLAR, RR. WHEEL SIDE 1 IN KEH-880 COLLAR, RR. AXLE DISTANCE 1 IN KEH-880 HUB COMP., RR. *NH255M* SHIMMER SILVER METALLIC 1 IN RIM, RR. WHEEL (1.60X18) 1 IN KEH-91 TIRE, RR. (IRC) ( PR/47P) 1 IN KC6-005 TUBE, TIRE (.00-18)(IRC) 1 IN KC6-005 FLAP, TIRE (IRC)(18) 1 IN KC5-000 BOLT, CHAIN ADJUSTER 1 IN KE2-940 BOLT, DRIVEN SPROCKET FIXING 4 IN NUT, FLANGE, 10MM 4 IN CIRCLIP, 58MM 1 IN OIL SEAL, 28X42X7 (ARAI) 1 IN NUT, FLANGE, 8MM 1 IN BEARING, RADIAL BALL, 602U 2 IN NS SPOKE SET 6 46

49 F Rear Wheel (2 IN) SPROCKET, FINAL DRIVEN AXLE, REAR WHEEL...0. REAR WHEEL REAR TIRE(ONE) TUBE, REAR TIRE(ONE) BEARING, REAR WHEEL (ONE) REPLACE 1 BEARING ADD KC5-000 ADJUSTER, CHAIN 1 2 IN KC5-000 PLATE, RR. FORK END 1 2 IN KEH-900 SPROCKET COMP., FINAL DRIVEN (46T) 1 2 IN KEJ-900 WASHER, 5MM 1 2 IN BUSH, RR. WHEEL DAMPER 4 2 IN KW6-670 AXLE, RR. WHEEL 1 2 IN KEH-600 COLLAR, RR. WHEEL SIDE 1 2 IN KEH-880 COLLAR, RR. AXLE DISTANCE 1 2 IN KEH-891 WHEEL SUB ASSY., RR. *NH1* BLACK 1 2 IN KEH-91 TIRE, RR. (IRC) ( PR/47P) 1 2 IN KC6-005 TUBE, TIRE (.00-18)(IRC) 1 2 IN KC5-000 BOLT, CHAIN ADJUSTER 1 2 IN KE2-940 BOLT, DRIVEN SPROCKET FIXING 4 2 IN NUT, FLANGE, 10MM 4 2 IN KEJ-900 CIRCLIP, EXTERNAL, IN OIL SEAL, 28X42X7 1 2 IN NUT, FLANGE, 8MM 1 2 IN BEARING, RADIAL BALL, 602UU 2 2 IN 47

50 F - 1 Fuel Tank COCK ASSY., FUEL SCREEN, FUEL STRAINER CUP, FUEL STRAINER TANK, FUEL...0. FUEL TANK SENDING UNIT PACKING, FUEL STRAINER CUP KEH-601 COCK ASSY., FUEL KEH-661 SCREEN SET, FUEL STRAINER GG2-71 CUP SET, FUEL STRAINER KEH-600 TUBE, FUEL MA1-71 O-RING HB-005 FILTER, CUP KEH-90 CUSHION, RR. FUEL TANK COMP., KEH-600ZA TANK COMP., FUEL BLACK CUSHION, FUEL TANK FR KEH-601 CAP COMP., FUEL FILLER KEH-600 FUEL UNIT SET KEH-90 CLIP A, WIRE HARNESS GROMMET, AIR CLEANER CASE KEH-90 COLLAR, RR. FUEL TANK KEH-600 O-RING, 9.5X NUT, FLANGE, 6MM CLIP, TUBE (B12) BOLT, FLANGE, 6X2 2 48

51 F - 14 Seat SEAT :DOUBLE F6 RAIL, GRAB :REAR KEH-600 SEAT COMP., DOUBLE KCC-900 RUBBER, SEAT MOUNTING RUBBER, SEAT SETTING RUBBER B, SEAT SETTING RUBBER, SEAT SETTING KEH-600 GRIP, RR. *NH255M* SHIMMER SILVER METALLIC KCC-900 COLLAR WASHER, WHEEL, 6MM BOLT, FLANGE, 6X BOLT, FLANGE, 8X

52 F - 15 Rear Cowl COWL, SEAT : RIGHT COWL, SEAT : BOTH COWL, SEAT : LEFT COWL, SEAT : BOTH COWL, SEAT : CENTER BRACKET, TAILLIGHT COLLAR KAG-900 RUBBER, SEAT STAY MOUNTING KEH-600BNS COWL,R SISE KEH-600BNS COWL, L SIDE KEH-600BNS COWL, RR. CENTER *NH1* BLACK KEH-600 STAY, TAILLIGHT GE2-000 GROMMET, AIR CLEANER CASE KGH-600 SCREW, 6X WASHER, WHEEL, 6MM GE2-760 SCREW, PAN, 5X SCREW, TAPPING, 5X BOLT, FLANGE, 6X

53 F - 16 Side Cover COVER, SIDE :RIGHT COVER, SIDE :BOTH COVER, SIDE :LEFT COVER, SIDE :BOTH KEH-600BNS COVER,R SIDE KEH-600BNS COVER,L SIDE KEH-900 SCREW, SIDE COVER GC8-000 NUT, SPEED, 6MM 2 51

54 F - 17 Air Cleaner ELEMENT, AIR CLEANER NOTE: SAME TIME FOR TWO UNITS BODY, AIR CLEANER ELEMENT DUCT, AIR INTAKE CASE, AIR CLEANER COVER, AIR CLEANER CASE TUBE, AIR CLEANER CONNECTING TANK, STORAGE BOX OR BAG, TOOL MN1-670 CLIP B, BREATHER TUBE KEW-900 ELEMENT A, AIR CLEANER KEH-600 TRAP COMP., FLAME KEW-900 ELEMENT B, AIR CLEANER KEW-900 RUBBER, ELEMENT STOPPER KEH-90 DUCT, AIR CLEANER INTAKE KEH-90 CASE, AIR CLEANER KEW-900 SEAL, AIR CLEANER KEH-600 COVER SUB ASSY., AIR CLEANER KEH-600 RUBBER, AIR CLEANER CASE MOUNTING KEH-660 TUBE, AIR CLEANER CONNECTING KEH-660 TANK, STORAGE KEH-660 COLLAR, STORAGE TANK KEH-660 TUBE, BREATHER KEH-90 BOX, TOOL KEW-900 CAP, TOOL BOX GROMMET, AIR CLEANER CASE A BOLT, HEX., 5X SCREW-WASHER, 5X WASHER, PLAIN, 5MM CLAMP, TUBE (D12.5) BAND, AIR CLEANER CONNECTING TUBE (46) REM AIR CLEANER ASSY 1

55 F Air Suction Valve FILTER, SECONDARY AIR SUPPLY VALVE, SECONDARY AIR CONTROL MB0-000 GROMMET A, RR. COVER (8X16X6.6) KV6-000 CLIP, OIL DRAIN TUBE KRS-T00 FILTER COMP., AIR KEH-600 STAY, AIR SUCTION VALVE KEH-601 VALVE ASSY., AIR SUCTION KEH-600 TUBE, SUCTION KEH-600 TUBE, REED VALVE KEH-600 TUBE, INLET A-KEH-600 TUBE, AIR SUCTION VALVE CONTROL GT4-000 COLLAR, METER ZA0-000 WASHER, PLAIN, 6X KJ9-670 CLIP, TUBE MR1-690 CLIP, HOSE KT0-680 CLAMP D17, TUBE NUT, FLANGE, 6MM CLIP, TUBE (B7) BOLT, FLANGE, 6X BOLT, FLANGE, 6X28 2 5

56 F - 18 Exhaust Muffler GASKET, EXHAUST PIPE MUFFLER PROTECTOR, MUFFLER MN5-650 GASKET, EX. PIPE KPK-900 RUBBER, PROTECTOR PACKING 1800-KEH-600 MUFFLER COMP., EX KEH-600 COVER, JOINT EXHAUST MBT-610 RUBBER, PROTECTOR MOUNTING KEH-600 COVER, MUFFLER RUBBER, MUFFLER MOUNTING KEH-600 COLLAR, MUFFLER MOUNTING COLLAR, WINKER STAY KPH-880 BOLT, BODY COVER SETTING KCT-690 NUT, HEX. CAP, 7MM NUT, FLANGE, 10MM WASHER, PLAIN, 10MM KEH-600 NUFFLER ASST, EX 1 54

57 F - 19 Pedal FPEDAL, GEAR CHANGE ARM, KICK STARTER SWITCH, REAR STOP :PEDAL SIDE ROD, REAR BRAKE PEDAL, REAR BRAKE A-KEH-600 PEDAL, GEAR CHANGE KEH-600 JOINT, KICK ARM CLIP, KICK STARTER ARM A-KEH-600 ARM ASSY., KICK STARTER KC5-000 RUBBER, KICK STARTER 1 28-KK0-000 SPRING, KICK STARTER KEH-601 SWITCH ASSY., RR. STOP KC5-000 SPRING, STOP SWITCH KC5-000 ROD, RR. BRAKE KC5-000 PEDAL, BRAKE SPRING, BRAKE PEDAL WASHER, 1X WASHER, PLAIN, 5MM PIN, SPLIT, 2.0X RUBBER, CHANGE PEDAL SPRING A, BRAKE ROD JOINT B, BRAKE ARM NUT B, BRAKE ROD ADJUSTING BOLT, FLANGE, 6X BOLT, FLANGE, 8X BALL, STEEL, #8 (1/4) 1 55

58 F - 20 Step BAR, STEP RUBBER, STEP :LEFT RUBBER, STEP :RIGHT RUBBER, STEP :BOTH BAR, PILLION STEP :RIGHT BAR, PILLION STEP :BOTH BAR, PILLION STEP :LEFT BAR, PILLION STEP :BOTH BRACKET, STEP :RIGHT...0. BRACKET, STEP :BOTH BRACKET, STEP :LEFT BRACKET, STEP :BOTH KEH-90 BAR COMP., STEP *NH1*.BLACK KEH-600 RUBBER, STEP RUBBER, PILLION STEP KC5-000 WASHER, R. PILLION STEP KC5-000 WASHER, L. PILLION STEP KEH-900 BAR, R. PILLION STEP KEH-900 BAR, L. PILLION STEP KEH-600 HOLDER, R. PILLION STEP KEH-600 CLIP, TUBE KEH-600 HOLDER, L. PILLION STEP WASHER, PLAIN, 6MM PIN, SPLIT, 1.6X PIN C, PILLION STEP BOLT, FLANGE, 6X BOLT, FLANGE, 8X BOLT, FLANGE, 10X

59 F - 21 Stand STAND, MAIN BAR, SIDE STAND SPRING, MAIN STAND SPRING, SIDE STAND KEH-600 STAND COMP., MAIN KC5-000 HOOK, MAIN STAND SPRING RUBBER, STAND STOPPER KEH-90 SHAFT, MAIN STAND PIVOT KEH-600 STAND COMP., SIDE GN1-010 SCREW, SIDE STAND PIVOT KGH-901 NUT, U, 10MM WASHER, 17X PIN, SPLIT,.0X SPRING B, MAIN STAND SPRING A, SIDE STAND 1 57

60 F - 22 Swingarm / Chain Case CASE, DRIVE CHAIN CHAIN, DRIVE SWINGARM ASSEMBLY BUSH, SWINGARM PIVOT NOTE: SAME TIME FOR TWO UNITS SLIDER, CHAIN KEH-600 CASE, DRIVE CHAIN KAH-850 CHAIN, DRIVE JOINT, DRIVE CHAIN KEH-600 SWINGARM ASSY., RR.*NH1* BLACK KEH-600 BOLT, SWINGARM PIVOT KC5-000 BUSH, RR. FORK PIVOT KEH-900 SLIDER, DRIVE CHAIN KGH-901 NUT, U, 12MM WASHER, 6X KC5-000 WASHER, CHAIN CASE SETTING WASHER, PLAIN, 12MM BOLT, FLANGE, 6X

61 F - 2 Rear Cushion CUSHION ASSY., REAR :LEFT...0. CUSHION ASSY., REAR :RIGHT...0. CUSHION ASSY., REAR :BOTH KEH-601 CUSHION ASSY., RR COLLAR, RR. CUSHION RUBBER BUSH BUSH, UPPER RUBBER KC5-000 BOLT, RR. CUSHION UNDER NUT, FLANGE, 10MM WASHER, PLAIN, 10MM 2 59

62 F - 24 Rear Fender FENDER B, REAR FENDER A, REAR KC5-000 FENDER B KC5-000 BRACKET, FENDER NUT KEH-600 STAY, RR. WINKER KEH-600 FENDER SET, RR KC5-000 COLLAR B, FENDER SETTING BOLT, FLANGE, 6MM KAN-T00 NUT, CLIP, 5MM BOLT, FLANGE, 6X

63 2 F - 25 Winker 4 1 FORK ASSY., FRONT : RIGHT FORK ASSY., FRONT : KAF-01 BASE, R. WINKER KEH-601 SOCKET COMP., R. FR KEH-601 LENS COMP KAF-01 BASE, L. WINKER KEH-601 SOCKET COMP., L. FR KAF-00 STAY COMP., WINKER KEH-601 SOCKET COMP., R. RR KAF-000 COLLAR, FR. WINKER KY6-00 BULB, WINKER (12V 15W) MB2-000 SCREW, SPECIAL, 6X SCREW, TAPPING, 4X NUT, FLANGE, 10MM KEH-601 WINKER ASSY, L RR KEH-601 WINKER ASSY, R RR KEH-01 WINKER ASSY, R FR KEH-601 WINKER ASSY, L FR 1 61

64 F - 26 Taillight BASE, TAILLIGHT BULB, TAILLIGHT KEH-601 LENS COMP., TAILLIGHT KEH-601 BASE COMP., TAILLIGHT KEH-600 PACKING GB6-921 BULB, TAILLIGHT (12V 18/5W) KAG-900 RUBBER, SEAT STAY MOUNTING WASHER, WHEEL, 6MM SCREW, TAPPING, 4X NUT, FLANGE, 6MM KEH-601 UNIT, TAILLIGHT 1 62

65 F - 27 Battery BATTERY CABLE, NEGATIVE BATTERY SWITCH, STARTER MAGNETIC KEH-600 BAND, BATTERY KEH-660 GUARD, BATTERY KEH-662 BATTERY ASSY KEH-660 HOLDER COMP., BATTERY KEH-660 TUBE, BATTERY BREATHER KEH-660 CABLE, BATTERY EARTH KEH-660 SWITCH ASSY., STARTER MAGNETIC RUBBER, MAGNETIC SHOCK HOLDER, SPARE FUSE RUBBER, BATTERY BOX NUT, FLANGE, 6MM BOLT, FLANGE, 6X FUSE (15A) FUSE A (20A) 1 6