P A R T C A T A L O G U E

Transkripsi

1 1 P A R T C A T A L O G U E

2 1 PETUNJUK PEMAKAIAN PARTS CATALOG Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor SUPRA-X 125. I. CARA MEMESAN PARTS 1. Informasi yang diperlukan Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modifikasi pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan. 1 Nomor-nomor yang dibutuhkan : (a) Parts mesin : Part number dan nomor seri mesin (b) Parts rangka (c) Parts throttle : Part number dan nomor seri rangka : Part number dan nomor seri throttle 2. Perubahan-perubahan Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya. Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date. II. CARA MEMBACA PARTS CATALOG 1. Susunan nomor part (contoh) Parts umum (General parts) Nomor fungsi Nomor Kode warna dan komponen kode Kode subkontraktor model Kode modifikasi (contoh) Baut-baut, mur-mur dan standar parts lain. Nomor fungsi Dimensi Pengerjaan permukaan dan tipe secara kimiawi ISO

3 Kode warna Kode warna pada bagian belakang nomor part menunjukkan warna part tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan. Kode warna pabrik seperti FMB, FMD, FMI, dsbnya secara langsung menunjukkan warna part seperti ditunjukkan pada tabel berikut : Part Contoh Pengertian Bolt (Screw) 6x12 diameter 6mm, panjang 12mm Pin 8x14 diameter 8mm, panjang 14mm O-Ring 9.5x1.6 diameter 9,5mm, tebal 1,6mm Oil seal 14x24x5 diameter dalam 14 mm, diameter luar 24 mm, tebal 5mm Tube 5x10 diameter dalam 5mm, panjang 10mm Kode Warna Kode pabrik Kode HONDA FMB FMC FMD FME FMF FMG B-198M G-196M NH-1 NH-41P RP-178M R-258 Warna Frozen Blue Metallic Jazzy Green Metallic Black Pearl Fedeless White Powder Pink Metallic Winning Red. Singkatan-singkatan Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts catalog, sebagai berikut : ASSY... Assembly L.E.D... Light emitting diode COMP... Complete. MPH... Miles per hour R... Right L (100L)... Link(100 Links) L.... Left A.C... Alternating current STD... Standard D.C... Direct current MM... Milimeter IN... Inlet G... Gram EX.... Exhaust T(22)... Tooth (22Teeth) FR... Front A Ampere... RR Rear V... Volt Hex... Hexagonal W... Watt A.M... Attaching mark WL... With labelling T.M... Transcript mark WOL.... Without labelling C.D.I... Capacitive KPH... Kilometers per hour... discharge ignition 5. Parts yang digantikan oleh part lain Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjukkan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut. Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa pemberitahuan apapun. 6. Part yang dipersatukan (Assemblies) Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat juga diperoleh secara terpisah. 7. Jumlah yang diperlukan Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam bagian yang bersangkutan. 8. Illustrasi Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk mempermudah pengenalan part dan mungkin berbeda daripada bentuk part sebenarnya. 9. Nama part Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap menggunakan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd. 10. Model dan nomor seri yang berlaku Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam parts catalog ini dapat diidentifikasi sebagai berikut dibawah ini. Model Kode daerah pemasaran Tipe No. Seri Mesin yang berlaku mulai No. Seri Rangka yang berlaku mulai 4. Dimensi-dimensi Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru baja (steel balls), ban luar (tires) dan ban dalam (tire tubes). BC BS IN IN Indonesia Indonesia JF11E******* JF12E******* MH1JF11***K****** MH1JF12***K******

4 III. CARA MEMAKAI FLAT RATE TIME (F.R.T.) 11. Lokasi nomor seri pada sepeda motor F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts. NOMOR SERI RANGKA F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis pekerjaan yang erat hubungannya dengan penggantian parts tersebut. 1. F.R.T. didasarkan atas kondisi servis sebagai berikut : a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra. b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan normal. c Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah diservis, dimasukkan juga kedalam F.R.T. 1 DKVBC NOMOR SERI MESIN NOMOR SERI THROTTLE BODY 2. Metode perhitungan Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan. (contoh) 0. = 18 menit 5.6 = 5 jam dan 6 menit DAFTAR KONVERSI Jam Menit Jam Menit DKVBB. Menghitung F.R.T. Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut : a. Pekerjaan yang tidak berhubungan F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap part yang diganti (contoh) Penggantian cylinder dan clutch spring Service item/bagian yang diservis F.R.T. Cylinder 1.4 Clutch spring 0.7 F.R.T. untuk pekerjaan ini adalah : = 2.1

5 4 1 b. Pekerjaan yang terulang Ambillah F.R.T. untuk part terakhir yang akan diganti. (contoh) Penggantian piston dan cylinder head gasket. Service item/bagian yang diservis F.R.T. Cylinder head gasket 1.0 Piston 1.5 F.R.T. untuk pekerjaan ini adalah : 1.5 c. Pekerjaan yang sebagian berhubungan Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T untuk pekerjaan yang terulang. (contoh) Penggantian gear shift drum dan crankshaft assembly. Service item/bagian yang diservis F.R.T. Gearshift drum *.9 Crankshaft * 4.1 No Service item/bagian yang diservis Pemeriksaan waktu pengapian Penyetelan dan pembersihan busi Penyetelan tappet Pemeriksaan oli mesin (tidak termasuk penggantian oli mesin) Pembersihan elemen saringan udara Pengukuran tekanan kompressi Pemeriksaan cairan batere dan berat jenisnya Pembersihan saringan oli mesin Penyetelan gas tangan F.R.T Pembongkaran crankcase *.7 F.R.T. untuk pekerjaan ini adalah : ( ) -.7 = 4. Pekerjaan yang terulang adalah pembongkaran crankcase. * F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin. Rangka No. Service item/bagian yang diservis F.R.T. 1. Penyetelan rem depan Pengerjaan lain disamping penggantian parts a. Penurunan dan pemasangan No. Service item/bagian yang diservis 1. Mesin F.R.T Penyetelan rem belakang Pemeriksaan cara kerja rem Penyetelan arah lampu depan Kepala silinder 1.1

6 5 ENGINE GROUP E-1 CYLINDER HEAD COVER E-2 CYLINDER HEAD E- CAMSHAFT/VALVE 2 E-4 CAM CHAIN/TENSIONER E-5 CYLINDER E-6 COOLING FAN/RADIATOR COVER E-7 RADIATOR E-8 WATER PUMP E-9 RIGHT CRANKCASE

7 6 ENGINE GROUP E-10 GENERATOR E-11 OIL PUMP E-12 STARTING MOTOR 2 E-1 LEFT CRANKCASE COVER E-14 DRIVE FACE E-15 DRIVEN FACE E-16 TRANSMISSION E-17 LEFT CRANKCASE E-18 CRANKSHAFT/PISTON

8 7 ENGINE GROUP E-19 CARBURETOR

9 8 FRAME GROUP F-1 HEADLIGHT F-2 METER F- HANDLE LEVER/SWITCH/CABLE F-4 FR. BRAKE MASTER CYLINDER F-5 HANDLE PIPE/HANDLE COVER F-6 STEERING STEM F-7 FRONT FENDER F-8 FRONT COVER F-9 FLOOR PANEL

10 9 FRAME GROUP F-10 BODY COVER F11 FRONT FORK F-12 FRONT BRAKE CALIPER F-1 FRONT WHEEL(CAST) F-1-1 FRONT WHEEL(SPOKE) F-14 REAR WHEEL(CAST) F-14-1 REAR WHEEL(SPOKE) F-15 SEAT/LUGGAGE BOX F-16 FUEL TANK

11 10 FRAME GROUP F-17 AIR CLEANER F-17-1 AIR SUCTION VALVE F-18 EXHAUST MUFFLER F-19 STEP F-20 STAND/KICK ARM F-21 REAR CUSHION F-22 REAR FENDER F-2 FRONT WINKER F-24 COMBINATION LIGHT

12 11 FRAME GROUP F-25 BATTERY F-26 WIRE HARNESS F-27 FRAME BODY F-28 RESERVE TANK F-29 TOOLS F-0 CAUTION LABEL F-1 MARK/STRIPE(BCI) F-1-1 MARK/STRIPE(BSI)

13 12 E - 1 Cylinder Head Cover 2 ANC COVER COMP., HEAD GASKET, HEAD COVER KVB-900 COVER COMP., HEAD KVB-901 GASKET, HEAD COVER GCC-000 BOLT, HEAD COVER MV9-670 RUBBER, MOUNTING 2

14 1 E - 2 Cylinder Head 2 ANC HEAD, CYLINDER INCLUDES: Valve clearance adjustment and reface HOLDER, CAMSHAFT GASKET, CYLINDER HEAD (5) ANIFOLD, INTAKE SENSOR, WATER TEMP PLUG, SPARK KVB-900* HEAD COMP., CYLINDER KVB-05 GUIDE, VALVE (O.S.) KVB-900 HOLDER, CAMSHAFT KVB-901 GASKET, CYLINDER HEAD KVB-900 GASKET, CARBURETOR INSULATOR 1 (6) MV4-00 NUT, SQUARE, 5MM KVB-900 PIPE COMP., INLET KVB-900 BAND, INSULATOR 1 (9) KVB-900 COLLAR HW1-671 SENSOR ASSY., WATER TEMP GCC-000 NUT, HEX, 7MM GCC-000 WASHER, 7.2x16x KFM-900 DOWEL PIN, SPECIAL, 8x14 4 (14) 9107-PK2-005 O-RING, 9.5x OB BOLT, STUD, 6x12 2 (16) OH SCREW, PAN, 5x BOLT, FLANGE, 6x BOLT, FLANGE, 6x PLUG, SPARK (CR7EH9) PLUG, SPARK (U22FER9) 1

15 14 E - Camshaft / Valve 2 ANC 110 CAMSHAFT INCLUDES: Valve clearance adjustment 4 (5,6) WEIGHT, DECOMPRESSION SPROCKET, CAM ARM, INTAKE VALVE ROCKER (ONE) INCLUDES: Valve clearance adjustment ARM, VALVE ROCKER :FOR 1 VEHICLE INCLUDES: Valve clearance adjustment 10 ARM, EXHAUST VALVE ROCKER(ONE) INCLUDES: Valve clearance adjustment ARM, VALVE ROCKER :FOR 1 VEHICLE INCLUDES: Valve clearance adjustment 1 VALVE, INTAKE(ONE) INCLUDES: Refacing.EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE INCLUDES: Refacing.EXCLUDES: Valve guide replacement 14 VALVE, EXHAUST(ONE) INCLUDES: Refacing.EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE INCLUDES: Refacing.EXCLUDES: Valve guide replacement GB4-681 SEAL, VALVE STEM KVB-900 PLATE, CAM STOPPER KPH-690 CAMSHAFT COMP KVB-900 WEIGHT, DECOMPRESSION KVB-900 SPRING, DECOMPRESSION KVB-900 PLATE, WEIGHT SETTING KVB-900 SPACER, DECOMPRESSION SPRING KVB-900 SPROCKET, CAM (4T) A-KVB-90 ARM COMP., IN. VALVE ROCKER A-KVB-90 ARM COMP., EX. VALVE ROCKER KVB-900 SHAFT, IN. ROCKER ARM KVB-900 SHAFT, EX. ROCKER ARM KVB-900 VALVE, IN KVB-900 VALVE, EX KVB-900 SPRING, VALVE KVB-900 SPRING, VALVE INNER GB4-680 RETAINER, VALVE SPRING KVB-900 SEAT, VALVE SPRING MA6-000 COTTER, VALVE KVB-900 BOLT, SOCKET KNOCK, 5MM E-RING, 4MM 1

16 15 E - 4 Cam Chain / Tensioner 2 ANC CHAIN, CAM....8.INCLUDES: Engine removal and installation 2 TENSIONER, CAM CHAIN (5) LIFTER, TENSIONER GUIDE, CAM CHAIN KVB-901 CHAIN, CAM (90L) KVB-900 TENSIONER, CAM CHAIN KSS-901 LIFTER ASSY., TENSIONER KVB-900 PIVOT, CAM CHAIN TENSIONER KCW-851 GASKET, TENSIONER LIFTER KVB-900 GUIDE, CAM CHAIN KY7-000 SCREW, PAN, 6X GR0-004 O-RING, 15.2X MG-000 O-RING, 9.5X BOLT, FLANGE, 6X22 2

17 16 E- 5 Cylinder 2 ANC CYLINDER GASKET, CYLINDER KVB-900 CYLINDER COMP KVB-900 CLAMPER COMP., THROTTLE CABLE KVB-900 RUBBER, DUST GUARD KVB-900 GASKET, CYLINDER KFM-900 DOWEL PIN, SPECIAL, 8X BOLT, FLANGE, 6X14 2

18 17 E - 6 Cooling Fan / Radiator Cover 2 ANC SHROUD, RADIATOR COVER, RADIATOR FAN, COOLING KVB-900 COVER, R. SIDE KVB-90 COVER, RADIATOR KVB-900 FAN COMP., COOLING DOWEL PIN, 8X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X25

19 18 E - 7 Radiator 2 ANC RADIATOR CAP, RADIATOR HOSE A, WATER HOSE B, WATER Replace 1 water hose B add HOSE D, WATER JOINT, WAY HOSE KVB-901 RADIATOR COMP KVB-901 CAP COMP., RADIATOR 1 () KVB-901 LABEL, RADIATOR CAP GET-00 SEAL, DRAIN KVB-900 COVER COMP., RADIATOR TOP KVB-900 HOSE A, WATER KVB-900 HOSE B, WATER KVB-900 HOSE D, WATER KVB-900 JOINT, THREE WAY HOSE GET-00 BOLT, DRAIN (TOYO) KVB-900 WASHER, PLAIN, 6MM MR1-690 CLIP, HOSE MF5-00 CLAMP, WATER HOSE, 21MM BOLT, FLANGE, 6X25 4

20 19 E - 8 Water Pump 2 ANC PUMP ASSY., WATER IMPELLER, WATER PUMP O-RING, STATOR BASE (19) MECHANICAL SEAL, WATER PUMP (8) COVER, WATER PUMP CHAIN, WATER(OIL) PUMP DRIVE SPROCKET OR GEAR, WATER PUMPDRIVEN SHAFT, WATER PUMP THERMOSTAT (20) PIPE, WATER CONNECTING OIL SEAL, CRANKSHAFT :RIGHT OIL SEAL, CRANKSHAFT :BOTH....9.INCLUDES: Engine removal and installation KVB-900 STAY, ENGINE HARNESS CLAMP KVB-900 PUMP ASSY., WATER KVB-900 IMPELLER, WATER PUMP KVB-900 GASKET, STATOR BASE MAL-00 SEAL, MECHANICAL KVB-900 COVER, WATER PUMP KVB-901 CHAIN, WATER PUMP DRIVE (40L) KVB-900 GASKET, WATER PUMP COVER KVB-900 SPROCKET, WATER PUMP DRIVEN KVB-900 SHAFT COMP., WATER PUMP KVB-901 THERMOSTAT ASSY. 1 (12) 1981-KVB-900 O-RING KVB-900 PIPE B, WATER KVB-900 CLIP, RING KVB-900 CLAMP A, A.C. GENERATOR CORD ML7-000 WASHER, SEALING, 6.5MM KVB-6A2 STRAP, CABLE, 118MM (BLACK) KCW-851 OIL SEAL, 19.8X0X OIL SEAL, 12X24X KVB-900 O-RING, 12.5X DOWEL PIN, 8X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X20 2

21 20 E - 9 Right Crankcase 2 ANC CRANKCASE :RIGHT....6.INCLUDES: Engine removal and installation CRANKCASE :BOTH INCLUDES: Engine removal and installation KVB-91 CRANKCASE COMP., R KVB-90 BUSH, ENGINE HANGER RUBBER GBC-00 BUSH, MAINSTAND KVB-900 PLUG, BEARING PUSH KPH-901 SPRING, BEARING PUSH KVB-901 PLATE, BEARING PUSH KVB-900 GAUGE, OIL LEVEL KVB-900 BOLT A, STUD, 7X KVB-900 PIN, SPECIAL DOWEL, 6.X10X O-RING, 18X BOLT, DRAIN PLUG, 12MM WASHER, DRAIN PLUG, 12MM BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X12 1

22 21 E - 10 Generator 2 ANC ROTOR OR FLYWHEEL STATOR KVB-91 FLYWHEEL COMP. (MITSUBA) KVB-91 STATOR COMP. (MITSUBA) KVB-900 CLAMP B, A.C. GENERATOR CORD KGH-900 BOLT, FLANGE, 5X SB2-010 WASHER, SPECIAL, 24X12X NUT, FLANGE, 12MM BOLT, SOCKET, 6X22

23 22 E - 11 Oil Pump 2 ANC PUMP ASSY., OIL SPROCKET, WATER PUMP DRIVE GEAR, OIL PUMP DRIVEN KVB-900 PUMP ASSY., OIL KVB-900 SHAFT COMP., OIL PUMP KVB-900 GEAR, OIL PUMP DRIVEN (T) 1 (4) 151-KVB-900 ROTOR, OIL PUMP INNER 1 (5) 152-KVB-900 ROTOR, OIL PUMP OUTER GFC-900 BOLT, HEX., 6X KFM-900 DOWEL PIN, 8X12 2 (8) SCREW, TAPPING, 4X8 1

24 2 E - 12 Starting Motor 2 ANC PINION, STARTER HOLDER, STARTER DRIVE GEAR MOTOR, STARTING (4) TERMINAL, BRUSH(STARTER) SUB HARNESS, STARTER GW-980 BUSH, 8X12X KVB-901 PINION ASSY., STARTER KVB-900 HOLDER COMP., STARTER PINION 1 (4) 1204-KG8-004 SPRING, CARBON BRUSH 2 (5) 1206-GW-004 PACKING KVB-901 MOTOR UNIT, STARTER 1 (7) 121-KEE-60 BRACKET COMP., FR KVB-901 SUB CORD, STARTER MOTOR 1 (9) 9109-KEE-60 O-RING SCREW-WASHER, 4X6 1 (11) SCREW-WASHER, 5X BOLT, FLANGE, 6X5 2

25 24 E - 1 Left Crankcase Cover 2 ANC COVER, CRANKCASE :LEFT COVER, CRANKCASE SUB :LEFT GASKET, CRANKCASE COVER :LEFT BEARING, DRIVESHAFT :LEFT BEARING, DRIVESHAFT :BOTH OIL SEAL, KICK STARTER SPINDLE KVB-900 COVER, VENT HOLE KVB-900 COVER COMP., L. SIDE KVB-900 PLATE, L. COVER B-KVB-90 TUBE, ASSY DRAIN GW-980 RUBBER, STARTER PINION HOLDER KVB-900 CLAMPER, AIR CLEANER DRAIN KVB-900 COVER COMP., AIR MANAGEMENT KVB-900 GASKET, L. COVER KVB-900 CLAMPER, DRAIN TUBE KVB-900 CIRCLIP, INTERNAL, 2MM KFM-900 DOWEL PIN, 8X KVB-900 BEARING COMP., RADIAL BALL PE9-00 OIL SEAL, 16X26X6 (ARAI) SCREW, TAPPING, 4X8 5 (15) CLIP, TUBE (C12) BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, SOCKET, 6X22 2

26 25 E - 14 Drive Face 2 ANC FACE, DRIVE () FACE, MOVABLE DRIVE (1,6) ROLLER, WEIGHT (7,1) GEAR, KICK STARTER DRIVEN SPINDLE, KICK STARTER SPRING, KICK STARTER RETURN GCC-771 PIECE SET, SLIDE KVB-900 FACE COMP., DRIVE KVB-900 BOSS, DRIVE FACE KVB-900 FACE COMP., MOVABLE DRIVE KVB-900 ROLLER, WEIGHT KVB-900 PLATE, RAMP GCC-000 SPRING, KICK DRIVEN GEAR KVB-900 GEAR COMP., KICK STARTER SPINDLE (7T) KVB-900 SPINDLE COMP., KICK STARTER KVB-900 BUSH, KICK SPINDLE GS6-000 COLLAR, KICK BOSS GCC-000 SPRING, KICK RETURN WASHER, THRUST, 10MM KVB-900 WASHER, SPECIAL, 14MM WASHER, 16X NUT, HEX., 14MM CIRCLIP, EXTERNAL, 16MM 1

27 26 E - 15 Driven Face 2 ANC OUTER, CLUTCH (2,,4) WEIGHT SET, CLUTCH BELT, DRIVE FACE, DRIVEN (10,11,20) FACE, MOVABLE DRIVEN (1,14,21) SPRING, DRIVEN FACE (19) BEARING, DRIVEN FACE Replace 1 bearing add KVB-900 OUTER COMP., CLUTCH KVB-900 PLATE COMP., DRIVE KVB-900 PLATE, CLUTCH SIDE KVB-900 SPRING, CLUTCH KVB-900 WEIGHT SET, CLUTCH GB2-000 RUBBER, CLUTCH DAMPER KVB-901 BELT, DRIVE KVB-900 FACE ASSY., DRIVEN KVB-900 FACE COMP., MOVABLE DRIVEN KSY-900 PIN, ROLLER GUIDE KVB-900 ROLLER, GUIDE KVB-900 SPRING, DRIVEN FACE GY6-940 COLLAR, SEAL KVB-900 COLLAR, SPRING KN7-670 NUT, SPECIAL, 0MM GY6-940 WASHER, 12.2X29X CIRCLIP, 7MM KCW-00 BEARING, NEEDLE, 20X29X GA7-701 BEARING, RADIAL BALL, 6902U KN7-671 SEAL, DRIVEN FACE, 4X41X KVB-900 O-RING, 8.8X NUT, HEX., 12MM CIRCLIP, INTERNAL, 28MM 1

28 27 E - 16 Transmission 2 ANC CASE, TRANSMISSION GASKET, TRANSMISSION CASE SHAFT, DRIVE COUNTERSHAFT, TRANSMISSION GEAR, COUNTER SHAFT, FINAL GEAR BEARING, DRIVESHAFT :RIGHT BEARING, DRIVESHAFT :BOTH BEARING, COUNTERSHAFT :RIGHT BEARING, COUNTERSHAFT :BOTH BEARING, FINAL GEAR SHAFT :RIGHT BEARING, FINAL GEAR SHAFT :BOTH OIL SEAL, TRANSMISSION COVER KVB-900 PLATE, MISSION BEARING SETTING KGF-900 SLEEVE, RR. BRAKE CAM KVB-900 TUBE, BREATHER KVB-900 CLAMPER, BREATHER TUBE KVB-900 CASE COMP., MISSION KVB-900 GASKET, MISSION CASE KVG-900 SHAFT, DRIVE (19T) KVB-900 SHAFT, COUNTER (12T) KVG-900 GEAR, COUNTER (54T) KVB-900 GEAR COMP., FINAL (45T) KFM-900 DOWEL PIN, 8X KE6-81 BEARING, RADIAL BALL, KVB-901 BEARING, RADIAL BALL, KVB-901 BEARING, RADIAL BALL, 60/22 UU OIL SEAL, 14X20X KVB-902 OIL SEAL, 29X44X CIRCLIP, EXTERNAL, 20MM CLIP, TUBE (C9) BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X BOLT, FLANGE, 6X16 1

29 28 E - 17 Left Crankcase 2 ANC CRANKCASE :LEFT INCLUDES: Engine removal and installation CRANKCASE :BOTH INCLUDES: Engine removal and installation 7 (6,8,16) SCREEN, OIL FILTER BEARING, CRANKSHAFT :LEFT....8.INCLUDES: Engine removal and installation 14 OIL SEAL, DRIVESHAFT OIL SEAL, CRANKSHAFT :LEFT....8.INCLUDES: Engine removal and installation OIL SEAL, CRANKSHAFT :BOTH....9 INCLUDES: Engine removal and installation 20 BEARING, COUNTERSHAFT :LEFT BEARING, COUNTERSHAFT :BOTH BEARING, FINAL GEAR SHAFT :LEFT BEARING, FINAL GEAR SHAFT :BOTH KVB-901 BUSH, ENGINE HANGER RUBBER KVB-900 CRANKCASE COMP., L KVB-901 BUSH, RR. CUSHION UNDER RUBBER GBC-00 BUSH, MAINSTAND GW-980 BUSH, 8X12X CAP, TAPPET ADJUSTING HOLE SCREEN, OIL FILTER KVB-900 SPRING, OIL FILTER SCREEN MG2-790 PLATE, BEARING SETTING GAM-690 BOLT, SPECIAL, 6X KVB-900 BOLT B, STUD, 7X WASHER, SEALING, 8MM KVB-90 BEARING, RADIAL BALL SPECIAL, KJ9-00 OIL SEAL, 20X2X KVB-901 OIL SEAL, 20.8X52X6X O-RING, 0.8MM CIRCLIP, INTERNAL, 52MM BOLT, FLANGE, 6X BOLT, FLANGE, 8X BEARING, RADIAL BALL, BEARING, RADIAL BALL, 602 1

30 29 E - 18 Crankshaft / Piston 2 ANC CRANKSHAFT INCLUDES: Engine removal and installation (2,4,5) RING, PISTON AND/OR PISTON (ONE) KVB-90 CRANKSHAFT COMP KVB-900 RING SET, PISTON (STD.) KVB-900 RING SET, PISTON (0.25) (1) 101-KVB-900 RING SET, PISTON (0.50) (1) 1014-KVB-900 RING SET, PISTON (0.75) (1) 1015-KVB-900 RING SET, PISTON (1.00) (1) 1101-KVB-90 PISTON KVB-90 PISTON (0.25) (1) 110-KVB-90 PISTON (0.50) (1) 1104-KVB-90 PISTON (0.75) (1) 1105-KVB-90 PISTON (1.00) (1) PIN, PISTON GN5-910 CLIP, PISTON PIN, 1MM KEY, WOODRUFF, 4MM 1

31 0 E - 19 Carburetor 2 ANC NEEDLE, JET (18) FLOAT OR FLOAT VALVE CHAMBER, FLOAT BYSTARTER, AUTO CARBURETOR ASSEMBLY PISTON, VACUUM (20,21)JET, MAIN KGF-911 GASKET SET KVB-91 NEEDLE SET, JET KRP-981 FLOAT SET KVB-901 CHAMBER SET, FLOAT KRP-981 SCREW SET A KVB-901 SCREW SET B KCW-000 PLATE SET, VALVE KVB-901 BYSTARTER ASSY., AUTO KVB-901 VALVE SET, AIR CUT KVB-902 SPRING, COMPRESSION COIL GHB-640 O-RING, 1.X KVB-91 CARBURETOR ASSY. (AVK2CC A) GCC-000 TOP KVB-902 PISTON COMP., VACUUM KVB-901 STAY, WIRE ZW9-801 PLATE, SETTING GFC-901 BODY COMP., BYSTARTER KJ9-751 VALVE COMP., FLOAT KGF-911 GASKET, FLOAT CHAMBER KVB-901 HOLDER, NEEDLE JET KGH-971 JET, SLOW, # GEE-00 CAP, HOLDER KVB-901 TUBE H SCREW, PAN, 4X H SCREW, PAN, 4X10 2

32 1 E - 19 Carburetor 2 ANC H SCREW, PAN, 4X H SCREW, PAN, 5X SCREW-WASHER, 4X SCREW-WASHER, 5X CLIP, TUBE (B8) TUBE, 4.5X KPB-1020 JET, MAIN, #102 1

33 2 F - 1 Headlight 2 HEADLIGHT ASSEMBLY HEADLIGHT UNIT SUB CORD, HEADLIGHT BULB, HEADLIGHT NOTE: Same time for two units 9 BULB, POSITION LIGHT NOTE: Same time for two units MN5-00 CLAMP, CORD KVB-91 HEADLIGHT ASSY. (12V 25/25W) 1 () 110-KVB-91 HEADLIGHT UNIT MAT-611 PIPE, CP KVB-900 BRACKET, R. HEADLIGHT KVB-900 BRACKET, L. HEADLIGHT KVB-91 SOCKET ASSY., HEADLIGHT KFV-B51 BULB, HEADLIGHT (12V 25/25W) GA7-701 BULB, WEDGE BASE (T10) (12V.4W) GJ6-000 BOLT, ADJUSTING SCREW, TAPPING, 4X SCREW, TAPPING, 5X16 2

34 F - 2 Meter 1 4 METER ASSY., COMBINATION SPEEDOMETER LENS, METER CASE, METER INDICATOR, L.E.D SOCKET ASSY., METER BULB RELAY, WINKER CABLE, SPEEDOMETER CABLE, SPEEDOMETER INNER GA7-701 BULB, WEDGE BASE (T10) (12V.4W) KTF-641 BULB, WEDGE BASE (T10 12V1.7W) 7121-ML7-671 CLAMP KVB-91 SPEEDOMETER ASSY. 1 (5) 7210-KVB-91 SPEEDOMETER COMP. 1 (6) 7211-KVB-901 LENS 1 (7) 7212-KVB-901 CASE ASSY. 1 (8) 721-KVB-901 INDICATOR COMP., LED KVB-91 SOCKET COMP. 1 (10) 705-KE5-008 SCREW-WASHER, X KRS-971 RELAY ASSY., WINKER 1 (12) 806-KK4-000 SUSPENSION, WINKER RELAY KVB-900 CABLE COMP., SPEEDOMETER 1 (14) 4481-KVB-900 CABLE, INNER 1 (15) KPG-901 EMBLEM, PRODUCT KPG-902 EMBLEM, PRODUCT 1 (16) SCREW-WASHER, SPECIAL, 4X10 2 (17) MZ5-008 SCREW, TAPPING, 4X14 1 (18) O-RING, 8.5X1.5 1 (19) KPH-902 CLIP, HARNESS BAND SCREW, TAPPING, 5X16.

35 4 F - Handle Lever/ switch/ Cable 1 CABLE, THROTTLE SWITCH, LIGHTING SWITCH, STARTER SWITCH, DIMMER SWITCH, HORN SWITCH, WINKER SWITCH, REAR STOP : LEVER SIDE SWITCH, STOP :BOTH CABLE, REAR BRAKE GRIP, THROTTLE GRIP, HANDLE :LEFT LEVER, HANDLE :LEFT LEVER, HANDLE :BOTH LEVER, PARKING LOCK KVB-900 CABLE COMP., THROTTLE GW-980 E-RING, MM KPH-880 SWITCH UNIT, LIGHTING KPH-881 SWITCH UNIT, STARTING KPH-651 SWITCH UNIT, DIMMER KPH-881 SWITCH UNIT, HORN KVB-900 SWITCH ASSY., WINKER KPH-900 SWITCH ASSY., FR. STOP KVB-90 CABLE COMP., RR. BRAKE KVB-900 CLAMPER, RR. BRAKE CABLE KVB-900 GRIP COMP., THROTTLE KVB-900 GRIP, L. HANDLE KFM-900 HOUSING, UPPER THROTTLE KFM-900 HOUSING, UNDER THROTTLE KVB-90 LEVER, L. STEERING HANDLE KVB-90 LEVER COMP., BRAKE LOCK KVB-900 SPRING, RETURN LEVER KVB-900 PIN, PARKING LEVER PIVOT 1 (19) KVB-900 CAP, LOCK NUT 2

36 F - Handle Lever/ switch/ Cable KVB-90SBM MIRROR ASSY., R. *B195M*... SPORTY BLUE METALLIC KVB-90SSM *NH11M*... STARLIGHT SILVER METALLIC KVB-90PFW *NH41P*... PEARL FADELESS WHITE KVB-90WRD *R258*... WINNING RED KVB-90FBM *B198M*... FROZEN BLUE METALLIC KVB-90JGM *G196M*...JAZZY GREEN METALLIC KVB-90PPM *RP178M*...POWDER PINK METALLIC KVB-90SBM MIRROR ASSY., L. *B195M*... SPORTY BLUE METALLIC KVB-90SSM *NH11M*...STARLIGHT SILVER METALLIC KVB-90PFW *NH41P*... PEARL FADELESS WHITE KVB-90WRD *R258*...WINNING RED KVB-90FBM *B198M*... FROZEN BLUE METALLIC KVB-90JGM *G196M*... JAZZY GREEN METALLIC KVB-90PPM *RP178M*... POWDER PINK METALLIC KRS-690 BOLT, HANDLE LEVER PIVOT NUT, HEX., 5MM 1 (24) 9014-KVB-900 NUT, LOCK A SCREW, PAN, 5X

37 6 F - 4 Fr. Brake Master Cylinder 1 SWITCH, FRONT STOP SWITCH, STOP :BOTH HOSE, FRONT BRAKE INCLUDES: Bleed brakes 6 CYLINDER, FRONT BRAKE MASTER INCLUDES: Bleed brakes 10 DIAPHRAGM, FRONT BRAKE MASTER CYLINDER PISTON SET, FRONT BRAKE MASTER INCLUDES: Bleed brakes 1 LEVER, HANDLE :RIGHT LEVER, HANDLE :BOTH MA5-671 SWITCH ASSY., FR. STOP KVB-911 HOSE COMP., FR. BRAKE KVB-910 CLAMPER, BRAKE HOSE KAN-850 CLAMPER B, BRAKE HOSE BOOT COMP KVB-91 CYLINDER ASSY., FR. BRAKE MASTER MA6-006 PROTECTOR GW0-912 CAP, MASTER CYLINDER GW0-752 HOLDER, MASTER CYLINDER GW0-912 DIAPHRAGM GW0-912 PLATE, DIAPHRAGM CYLINDER SET, MASTER KVB-90 LEVER, R. STEERING HANDLE KGH-901 BOLT, HANDLE LEVER PIVOT KPH-B0 BOLT, OIL, 10X22 (NISSIN) WASHER, OIL BOLT MA5-671 CIRCLIP G SCREW, FLAT, 4X SCREW-WASHER, 4X NUT, FLANGE, 6MM BOLT, FLANGE, 6X BOLT, FLANGE, 6X22 2

38 F - 5 Handle Pipe / Handle Cover 1 PIPE, STEERING HANDLE COVER, HANDLE :REAR COVER, HANDLE :BOTH KVB-90 PIPE COMP., STEERING HANDLE KVB-90FMB COVER, HANDLE FR. *NHA5M* GN5-900 BOLT, FLANGE, 10x KGH-901 NUT, U, 10 M KPH-880 COLLAR A, HANDLE SETTING KPH-880 COLLAR B, HANDLE SETTING KVB-900 SCREW, SPECIAL PAN, 5MM SCREW, TAPPING, 4x

39 8 F - 6 Steering Stem RACE, STEERING BALL :UPPER RACE, STEERING BALL :BOTH RACE, STEERING BALL :LOWER RACE, STEERING BALL :BOTH RACE, STEERING TOP CONE RACE, STEERING BOTTOM CONE STEM OR SHAFT ASSY., STEERING THREAD, STEERING HEAD TOP GBG-B20 BALL SET, STEEL, #6x GBG-B20 BALL SET, STEEL, #6x KPH-720 RACE, STEERING TOP BALL KPH-720 RACE, STEERING BOTTOM BALL GN5-900 NUT, STEERING STEM LOCK KPH-720 RACE, STEERING TOP CONE KPH-720 RACE, STEERING BOTTOM CONE GN5-900 DUST SEAL, STEERING HEAD GN5-900 WASHER, STEERING HEAD DUST SEAL GN5-80 WASHER, STEERING STEM NUT KVB-90 STEM ASSY., STEERING GN5-900 THREAD COMP., STEERING HEAD TOP BOLT, FLANGE, 10X45 4

40 F - 7 Front Fender 1 FENDER, FRONT KVB-90FBM FENDER, FR. *B198M*... FROZEN BLUE METALLIC KVB-90JGM *G196M*... JAZZY GREEN METALLIC KVB-90PFM *NH41P*...PEARL FADELESS WHITE KVB-90PPM *RP178M*... POWDER PINK METALLIC KVB-90WRD *R258*... WINNING RED KVB-900 BOLT, FLANGE, 6MM 9.

41 40 F - 8 Front Cover ER COWL, FRONT CENTER PANEL, INNER KVB-90 COVER, FR. TOP *NH1*... BLACK KEV-900 CUSHION, FR. TOP COVER KVB-90 BRACKET, FR. NUMBER PLATE A-KVB-900 COVER, INNER *NH1*... BLACK GAH-000 HOOK, LUGGAGE *NH1*... BLACK KY7-000 SCREW, PAN, 6X KVB-900 BOLT, SPECIAL, 6MM KAN-T00 NUT, CLIP, 5MM GE2-760 SCREW, PAN, 5X SCREW, TAPPING, 4X BOLT, FLANGE, 6X KVB90FBM COVER,FR (FROZ BL MET) KVB90JGM COVER,FR (JAZ GN MET) KVB90PFW COVER,FR (PRL FD WHT) KVB90PPM COVER,FR (PDR PINK M) KVB90SBM COVER,FR (SPORTY BL M) KVB90SSM COVER,FR (STRL SLV M) KVB90WRD COVER,FR (WINNING RD) 1

42 F - 9 Floor Panel 1 SKIRT, FLOOR :RIGHT SKIRT, FLOOR :BOTH SKIRT, FLOOR :LEFT SKIRT, FLOOR :BOTH COVER, UNDER STEP, FLOOR KVB-900 COVER, R. FLOOR SIDE *NH1*... BLACK KVB-900 COVER, L. FLOOR SIDE BLACK KVB-900 COVER, FR. LOWER *NH1*... BLACK A-KVB-90 STEP, FLOOR *NH1*... BLACK KVB-900 BOLT, SPECIAL, 6MM GW-980 NUT, SPRING, 4MM BOLT-WASHER, 6x SCREW, TAPPING, 4x SCREW, TAPPING, 4x

43 42 F - 10 Body Cover 1 COVER, BODY :CENTER COVER, BODY SIDE :RIGHT COVER, BODY SIDE :BOTH COVER, BODY SIDE :LEFT COVER, BODY SIDE :BOTH COVER, BODY :REAR COVER, REAR UNDER KVB-900 COVER, CENTER *NH1*... BLACK KVB-900 COVER, R. BODY SIDE *NH1*... BLACK KVB-900 COVER, L. BODY SIDE BLACK KVB-90FMB COVER, RR. CENTER BLACK KVB-90FMB COVER, RR. CENTER LOWER BLACK KW7-900 SCREW, VISOR SETTING GW-980 NUT, SPRING, 4MM KVB-900 SCREW, PAN, 5X SCREW, TAPPING, 4X SCREW, TAPPING, 4X12 14

44 F - 11 Front Fork 1 FORK ASSY., FRONT :RIGHT FORK ASSY., FRONT :BOTH SPRING, FRONT FORK :LEFT SPRING, FRONT FORK :RIGHT SPRING, FRONT FORK :BOTH (4,7,11) PIPE, FRONT FORK :LEFT. 0.7 PIPE, FRONT FORK :RIGHT PIPE, FRONT FORK :BOTH CASE, BOTTOM :RIGHT CASE, BOTTOM :BOTH KVB-90 FORK ASSY., R. FR. (SILVER) KVB-940 FORK ASSY., R. FR. (BLACK) KVB-901 SPRING, FR. FORK KVB-901 PIPE COMP., FR. FORK GN5-901 SPRING, REBOUND KVB-90 CASE, R. FR. BOTTOM (SILVER) KVB-940 CASE, R. FR. BOTTOM (BLACK) GN5-901 DUST SEAL KGH-901 RING, PISTON KEV-881 SEAT B, SPRING KPH-901 RING, STOPPER RING, OIL SEAL STOPPER 2 12 SEAL SET, FRONT FORK :LEFT SEAL SET, FRONT FORK :RIGHT SEAL SET, FRONT FORK :BOTH FORK ASSY., FRONT :LEFT FORK ASSY., FRONT :BOTH CASE, BOTTOM :LEFT CASE, BOTTOM :BOTH KPH-901 PIPE, SEAT KGH-902 SEAL SET, FR. FORK KVB-90 FORK ASSY., L. FR. (SILVER) KVB-940 FORK ASSY., L. FR. (BLACK) KVB-90 CASE, L. FR. BOTTOM (SILVER) KVB-940 CASE, L. FR. BOTTOM (BLACK) KV-701 BOLT, SOCKET, 8MM WASHER, SPECIAL, 8MM GM0-00 O-RING 2 4.

45 44 F - 12 Front Brake Caliper 2 SHOE(PAD) SET, BRAKE :FRONT (1) PISTON, FRONT BRAKE CALIPER INCLUDES: Bleed brakes.note: Same time for two units GE2-406 SEAL SET, PISTON KVB-401 PAD SET, FR. BRAKE SCREW, BLEEDER CAP, BLEEDER GE2-006 PISTON 2 11 CALIPER, FRONT BRAKE :LEFT INCLUDES: Bleed brakes 12 BRACKET, FRONT CALIPER KPH-951 SPRING, PAD MAJ-G41 RING, STOPPER GZ0-006 BOLT, PIN BOOT, PIN BUSH MA-006 BOOT B KVB-911 CALIPER ASSY., L. FR KVB-911 BRACKET SUB ASSY., FR. CALIPER KPH-951 PIN, HANGER WASHER, WAVE KGH-900 BOLT, FLANGE, 8x25 2

46 F - 1 Front Wheel (Cast) 1 AXLE, FRONT WHEEL FRONT WHEEL FRONT TIRE(ONE) TUBE, FRONT TIRE(ONE) GEARBOX ASSY., SPEEDOMETER DISC, FRONT BRAKE () BEARING, FRONT WHEEL(ONE) Replace 1 bearing add GN5-900 AXLE, FR. WHEEL KVB-910 COLLAR, FR. WHEEL SIDE KVB-910 COLLAR, FR. DISTANCE KVG-911 WHEEL SUB ASSY., FR. *NH0M*...MAT AXIS GRAY METALLIC KVB-90 TIRE, FR. (80/90-14M/C 4P) TUBE, TIRE KVB-910 BOX ASSY., SPEEDOMETER GEAR KVB-911 GEAR, SPEEDOMETER (21T) KFM-900 WASHER, SPEEDOMETER GEAR KVB-91 DISK, FR. BRAKE KGH-900 BOLT, BRAKE DISK, 8x KGH-901 NUT, U, 12MM KVB-900 BEARING, RADIAL BALL, 6201(U) KPH-901 DUST SEAL, 21x7x KM1-004 SEAL, SPEEDOMETER GEAR BOX 1 45.

47 46 F Front Wheel (Spoke) 1 AXLE, FRONT WHEEL HUB, FRONT WHEEL FRONT WHEEL RIM, WHEEL :FRONT (9) FRONT TIRE(ONE) (9) TUBE, FRONT TIRE(ONE) GEARBOX ASSY., SPEEDOMETER DISC, FRONT BRAKE () BEARING, FRONT WHEEL(ONE) Replace 1 bearing add GN5-900 AXLE, FR. WHEEL KVB-910 COLLAR, FR. WHEEL SIDE KVB-910 COLLAR, FR. DISTANCE KVB-910 HUB SUB ASSY., FR. *NH255M*...SHIMMER SILVER METALLIC 1 (5) KVB-90ZA WHEEL SUB ASSY., FR. *NH255M*...SHIMMER SILVER METALLIC KVG-900 RIM, FR. WHEEL KVB-90 TIRE, FR. (80/90-14M/C 40P) TUBE, TIRE 1 (9) 4471-KVB-91 FLAP, TIRE KVB-910 BOX ASSY., SPEEDOMETER GEAR 1 (11) KVB-911 GEAR, SPEEDOMETER (21T) 1 (12) KFM-900 WASHER, SPEEDOMETER GEAR KVB-91 DISK, FR. BRAKE KGH-900 BOLT, BRAKE DISK, 8X KGH-901 NUT, U, 12MM KVB-901 BEARING, RADIAL BALL, 6201(U) KPH-901 DUST SEAL, 21X7X KM1-004 SEAL, SPEEDOMETER GEAR BOX SPOKE SET, FR 1

48 F - 14 Rear Wheel (Cast) 1 SHOE(PAD) SET, BRAKE :REAR REAR WHEEL REAR TIRE(ONE) CAM, BRAKE :REAR ARM, BRAKE :REAR TUBE, REAR TIRE(ONE) KVB-900 SHOE SET, BRAKE KVG-911 WHEEL COMP., RR. *NH0M*... MAT AXIS GRAY METALLIC KVB-90 TIRE, RR. (90/90-14M/C 46P) KVB-900 CAM, RR. BRAKE SPRING, BRAKE SHOE KVB-900 ARM, RR. BRAKE KEV-FM0 NUT, BRAKE ROD ADJUSTING KVB-900 SPRING, RR. BRAKE ARM TUBE, TIRE KS4-840 BOLT, FLANGE, 6x KVB-900 NUT, U, 16MM KBN-900 WASHER, 16MM JOINT B, BRAKE ARM 1 47.

49 48 F Rear Wheel (Spoke) 1 SHOE(PAD) SET, BRAKE :REAR HUB, REAR WHEEL REAR WHEEL RIM, WHEEL :REAR (12) REAR TIRE(ONE) CAM, BRAKE :REAR ARM, BRAKE :REAR (12) TUBE, REAR TIRE(ONE) KVB-900 SHOE SET, BRAKE KVG-900 HUB COMP., RR. WHEEL *NH255M*...SHIMMER SILVER METALLIC 1 () KVG-90 WHEEL SUB ASSY., RR. *NH255M...SHIMMER SILVER METALLIC KVG-900 RIM, RR. WHEEL KVB-90 TIRE, RR (90/90-14C 46P) KVB-900 CAM, RR. BRAKE SPRING, BRAKE SHOE KVB-900 ARM, RR. BRAKE KEV-FM0 NUT, BRAKE ROD ADJUSTING KVB-900 SPRING, RR. BRAKE ARM TUBE, TIRE 1 (12) 4471-KVB-91 FLAP, TIRE KVB-900 BOLT, FLANGE, 6X KVB-901 NUT, U, 16MM KBN-900 WASHER, 16MM JOINT B, BRAKE ARM SPOKE SET, RR 1

50 F - 15 Seat / Luggage Box SEAT :DOUBLE HINGE, SEAT CATCH, SEAT :REAR SIDE KEY, SEAT LOCK CABLE, SEAT LOCK BOX, LUGGAGE RAIL, GRAB :REAR GN8-920 SPRING, LOCK KEY SETTING 1 (2) KVB-900 RUBBER, SEAL KVB-90 SEAT ASSY., DOUBLE KPH-900 HINGE, SEAT KVB-900 CATCH COMP, SEAT GN2-000 SPRING, SEAT LOCK KVB-900 KEY, SEAT LOCK KVB-90 KEY SET KVB-900 CABLE, SEAT LOCK KVB-900 STAY, SEAT LOCK CABLE KVB-900 BOX, LUGGAGE KVB-900 CAP, LUGGAGE BOX KVB-900ZA RAIL, RR. GRAB *NH255M*...SHIMMER SILVER METALLIC / SILVER KVB-900ZB *NH0M*...MAT AXIS GRAY METALLIC / BLACK KPH-900 BOLT, SEAT HINGE GW-980 NUT, SPRING, 4MM BOLT-WASHER, 6X SCREW, TAPPING, 4X S NUT, HEX., 6MM 2 (18) RUBBER A, STAND STOPPER BOLT, FLANGE, 8X BOLT, FLANGE, 6X

51 50 F - 16 Fuel Tank 1 COCK, FUEL AUTO () SCREEN, FUEL STRAINER TANK, FUEL (1) FUEL TANK SENDING UNIT KJ9-751 COCK ASSY., FUEL AUTO 1 (2) KJ9-752 SCREEN, FUEL STRAINER 1 () O-RING KVB-90 TANK COMP, FUEL KBN-900 JOINT, FUEL TUBE KVB-901 TRAY, FUEL KVB-900 TUBE, DRAIN KGH-600 CAP, FUEL FILLER KVB-900 TUBE, FUEL SET KEV-900 PACKING, FUEL FILLER CAP KVB-900 TUBE, PRESSURE SET KVB-91 FUEL UNIT SET GA7-700 PACKING, BASE GA7-700 RETAINER, FUEL UNIT KPH-902 CLIP, HARNESS BAND 1 (16) CLIP, TUBE (B7) 2 (17) CLIP, TUBE (B8) 2 (18) CLIP, TUBE (C12) BOLT, FLANGE, 8x16 2

52 F - 17 Air Cleaner 2 ELEMENT, AIR CLEANER CASE, AIR CLEANER (9) COVER, AIR CLEANER CASE TUBE, AIR CLEANER CONNECTING CLIP, OIL DRAIN TUBE KVB-901 ELEMENT COMP., AIR CLEANER KVB-900 SEAL, A, AIR CLEANER KVB-900 SEAL, B, AIR CLEANER KVB-900 DUCT, AIR CLEANER KVB-900 TUBE, BREATHER KVB-90 CASE SUB ASSY., AIR CLEANER KVB-900 ELEMENT, AIR CLEANER 2nd KVB-900 COVER, AIR CLEANER DUCT KVB-900 COVER SUB ASSY., AIR CLEANER KVB-900 PLUG, AIR CLEANER DRAIN KVB-900 TUBE, AIR CLEANER CONNECTING KVB-900 BAND, CONNECTING TUBE (50) KVB-900 TUBE, AIR CLEANER DRAIN KVB-900 TUBE, AIR OPENING PLUG, BREATHER TUBE KVB-900 COLLAR, FUEL TANK SETTING SCREW, TAPPING 5x CLIP, TUBE (B12.5) CLAMP, TUBE (D12) CLIP, TUBE (C12) BOLT, FLANGE, 6x

53 F Air Suction Valve 52 1 RESONATOR VALVE, SECONDARY AIR CONTROL (7) PIPE, SECONDARY AIR (15) ELEMENT, SUB AIR CLEANER KVB-900 RESANATOR 1 (2) 1769-KB4-670 CLIP, BREATHER TUBE 1 () MB0-000 CLIP, BREATHER TUBE GB7-900 RUBBER, CUSHION KVB-901 VALVE ASSY., AIR SUCTION KVB-900 PIPE COMP., AIR FEED KVB-900 GASKET, AIR FEED PIPE A-KVB-90 TUBE A, AIR INJECTION CONTROL VALVE SET KVB-900 HOSE, AIR INJECTION CONTROL VALVE B-KVB-90 TUBE C, AIR INJECTION CONTROL VALVE SET D-KVB-90 TUBE, AIR SUCTION VALVE (PB) SET KVB-900 CASE, AIR CLEANER (ASV) KVB-900 SEAL, AIR CLEANER (ASV) KVB-900 ELEMENT, AIR CLEANER (ASV) KVB-900 COVER., AIR CLEANER (ASV) KPH-900 CLAMP, TUBE (D19) ME9-000 BOLT, FLANGE, 6MM WASHER, FR. COVER SETTING MN5-000 CLIP, FUEL HOSE BOLT-WASHER, 6x SCREW, TAPPING, 5X SCREW, TAPPING, 5X NUT, FLANGE, 6MM 2 (24) CLIP, TUBE (B7) BOLT, FLANGE, 6X18 * KVB-900 ASV AIR. CLEANER ASSY 1

54 F - 18 Exhaust Muffler 1 GASKET, EXHAUST PIPE MUFFLER PROTECTOR, MUFFLER KVB-900 GASKET, EX. PIPE KSB-900 RUBBER, PROTECTOR MOUNTING KVB-90 MUFFLER COMP., EX KVB-900 COLLAR, WINKER STAY KVB-900 PROTECTOR A, MUFFLER KVB-900 PROTECTOR B, MUFFLER ZV0-000 NUT, HEX. CAP, 8MM SCREW, PAN, 5X BOLT- FLANGE, 10X BOLT, FLANGE, 6X16 2 * 1801-KVB-90 MUFFLER ASSY, EXHAUST 1 5.

55 54 F - 19 Step 1 DUCT, BELT COVER BAR, PILLION STEP :RIGHT BAR, PILLION STEP :BOTH BAR, PILLION STEP :LEFT BAR, PILLION STEP :BOTH BRACKET, PILLION STEP :RIGHT BRACKET, PILLION STEP :BOTH BRACKET, PILLION STEP :LEFT BRACKET, PILLION STEP :BOTH KVB-900 DUCT, L. COVER KVB-900 GUARD, L. DUCT GBF-80 BAND, INSULATOR KET-600 RUBBER, PILLION STEP KET-600 BAR, R. PILLION STEP KET-600 VAR, L. PILLION STEP KE8-000 PLATE, PILLION STOP SIDE KVB-900 BRACKET COMP., R. PILLION STEP KVB-900 BRACKET COMP., L. PILLION STEP KVB-900 BOLT, SOCKET, 10x G SCREW, PAN, 4x SCREW, TAPPING, 4x WASHER, PLAIN, 6MM PIN SPLIT, 1.6 x PIN A, PILLION STEP BAND, AIR CLEANER CONNECTING TUBE (4) 1

56 F - 20 Stand / Kick Arm 1 ARM, KICK STARTER SWITCH, SIDE STAND STAND, MAIN SPRING, MAIN STAND BAR, SIDE STAND SPRING, SIDE STAND KVB-900 ARM ASSY., KICK STARTER KVB-900 SWITCH SET, SIDE STAND KVB-90 STAND COMP., MAIN KVB-900 SHAFT, MAIN STAND KVB-900 SPRING, MAIN STAND KVB-900 BAR COMP., SIDE STAND MK6-670 BOLT, SIDE STAND PIVOT KVB-900 BOLT, SPECIAL, 6X KVB-900 NUT, SIDE STAND A BOLT, HEX., 8X WASHER, PLAIN, 10.5X22X PIN, SPLIT,.0x RUBBER A, STAND STOPPER SPRING A, SIDE STAND 1 55.

57 56 F - 21 Rear Cushion 1 CUSHION ASSY., REAR KVB-90 CUSHION ASSY., RR SILVER KVB-940 CUSHION ASSY., RR BLACK BUSH, RR. CUSHION RUBBER GA7-00 COLLAR, RUBBER BUSH BOLT, FLANE, 8x BOLT, FLANGE, 10x5 1

58 F - 22 Rear Fender FENDER, REAR KAN-962 REFLECTOR, RR. REFLEX KVB-900 GUARD, SPLASH KVB-90 FENDER SET, RR. (WL) GW-980 NUT, SPRING, 4MM BOLT-WASHER, 6X SCREW, TAPPING, 4X

59 58 F - 2 Front Winker A B 2 (1) BASE, WINKER : RIGHT FRONT BASE, WINKER :BOTH FRONT SOCKET, WINKER :RIGHT FRONT. 0. SOCKET, WINKER :BOTH FRONT (4) BASE, WINKER :LEFT FRONT BASE, WINKER :BOTH FRONT SOCKET, WINKER :LEFT FRONT SOCKET, WINKER :BOTH FRONT BULB, WINKER :FRONT NOTE: Same time for two units BULB, WINKER :FOR 1 VEHICLE KVB-91 LENS, R. FR. WINKER 1 (2) 40-KVB-91 BASE ASSY., R. FR. WINKER 1 () 410-KVB-91 SOCKET COMP., R. FR. WINKER KVB-91 LENS, L. FR. WINKER 1 (5) 45-KVB-91 BASE ASSY., L. FR. WINKER 1 (6) 460-KVB-91 SOCKET COMP., L. FR. WINKER KAN-W01 BULB, WINKER (12V 10W) SCREW, TAPPING, 4X SCREW, TAPPING, 4X14 (PO) 2 A 400-KVB-91 WINKER. ASSY, R FR 1 B 450-KVB-91 WINKER. ASSY, L FR 1

60 F - 24 Combination Light 2 TAILLIGHT UNIT SOCKET, TAILLIGHT BULB, LICENSE LIGHT BULB, TAILLIGHT NOTE: Same time for two units 6 BULB, WINKER :REAR NOTE: Same time for two units BULB, WINKER :FOR 1 VEHICLE MAT-611 PIPE, CP 1 (2) 710-KVB-91 BASE COMP., RR. COMBINATION 1 () 720-KVB-91 SOCKET COMP BULB (12V/5W) GM9-00 BULB, WINKER (12V 10W) KAN-W01 BULB, WINKER (12V 10W) GW-980 NUT, SPRING, 4MM SCREW, TAPPING, 5X BOLT, FLANGE, 6X12 2 * 700-KVB-91 LIGHT ASSY, REAR COMB 1 59.

61 60 F - 25 Battery 1 BATTERY BOX, BATTERY KPH-881 BATTERY ASSY. (GTZ5S) KVB-90 BOX COMP., BATTERY KVB-900 BAND, BATTERY KVB-90 PLATE, GUARD A BOLT, RECESSED, 6x WASHER, PLAIN, 6MM BOLT, FLANGE, 6x10

62 F - 26 Wire Harness 2 IGNITION CONTROL MODULE COIL, IGNITION RECTIFIER, REGULATE HARNESS, WIRE KEY SET KEY, SHUTTER EXCLUDES: Key cutting 11 SWITCH, COMBINATION & LOCK HORN(S) RELAY, STARTER KVB-900 CUSHION, C.D.I UNIT KVB-91 C.D.I UNIT KVB-901 COIL ASSY., IGNITION KVB-91 CAP ASSY., NOISE SUPPRESSOR KVB-901 RECTIFIER COMP., REGULATOR KVB-90 HARNESS, WIRE 1 (7) 2412-MV4-000 COVER, BATTERY TERMINAL KVB-90 KEY SET 1 (9) 5011-KVB-90 SHUTTER SET, KEY (9KEY TOP REPORDER) 1 (10) 5100-KVB-900 SWITCH ASSY., COMBINATION & LOCK 1 (11) 5121-KVB-900 KEY, BLANK (9KEY TOP REPORDER) (1) KPH-881 HORN COMP KPH-880 COLLAR, HORN SETTING KVB-901 RELAY COMP., STARTER KVB-91 SUSPENSION, STARTER RELAY SCREW, U-LOCK FLAT, 6x12 2 (18) KPH-901 CLIP, HARNESS BAND 1 (19) KPH-902 CLIP, HARNESS BAND 4 (10) S0-00 CLIP, HARNESS BAND (NATURAL) 2 61.

63 62 F - 26 Wire Harness NUT, FLANGE, 6MM BOLT, FLANGE, 6X BOLT, FLANGE, 6X20 2 (24) BOLT, FLANGE, 6X FUSE, MINI (10A) FUSE, MINI (15A) 2

64 F - 27 Frame Body 1 BODY, FRAME INCLUDES: Engine removal and installation 2 LINK, ENGINE HANGER INCLUDES: Engine removal and installation KVB-900 BODY COMP., FRAME KVB-900 LINK ASSY., ENGINE HANGER KVB-900 RUBBER, LINK STOPPER KVB-900 STAY, FR. COVER KVB-900 GUARD, R. SPLASH MB9-000 GROMMET KVB-900 BOLT, FLANGE, 10x GCC-000 BOLT, FLANGE, 10x KGH-901 NUT, U, 10MM KVB-6A2 CABLE, STRAP BOLT, FLANGE, 8x

65 64 F - 28 Reserve Tank 1 TANK, RADIATOR RESERVE TUBE, RADIATOR RESERVE TANK KVB-900 TANK, RESERVE KVB-90 CAP, RESERVE TANK B-KVB-90 HOSE, RESERVE TANK ME9000 BOLT, FLANGE, 6MM 2 (5) CLIP, TUBE (B10) (6) TUBE, 5.X470 1

66 F - 29 Tools NOT INFORMATION BAG, OWNERS MANUAL SHAFT, SCREW DRIVER GRIP GBG-770 WRENCH, SPARK PLUG KGH-900 BAG, TOO, 160MM DRIVER 2, PLUS SCREW (NO.) 1 65.