MUSI REFINERY OVERVIEW
REFINERY LOCATION OPERATION AREAS HISTORY AGENDA ORGANISATION STRUCTURE PROCESS FLOW DIAGRAM PROCESS UNIT & SUPPORTING FACILITIES PRODUCTS MAN POWER DEVELOPMENT
REFINERY LOCATION - TOTAL CAPACITY : 1055,5 MBSD ARUN P. BRANDAN MEDAN UP II -DUMAI/S PAKNING CAP : 170 MBSD UNIT : C D U H V U H-CRACKER D. COKER PLATFORMER UP III -MUSI CAP : 126,2 MBSD UNIT : C D U H V U F C C U POLY PROPYLENE DUMAI SOUTH CHINA SEA ARUN LNG PLANT LNG : 12.500.000 M T/Y LPG : 1.600.000 M T/Y SINGAPURA S. PAKNING PALEMBANG MUSI JAKARTA BALONGAN UP VI BALONGAN CILACAP KALIMANTAN JAWA CAP : 125 MBSD UNIT : C D U ARHDM RCC COMPLEX PROPULENE REC. LPG PLANT JAVA SEA CEPU BONTANG B. PAPAN BALI BUNYU METHANOL PLANT CAP : 330.000 T/Y CEPU CAP : 3.8 MBSD SULAWESI UP IV -CILACAP CAP : 348 MBSD UNIT : FUEL COMP. I & II LUBE -OIL PLANT I, II, III ASPHALT PLANT PARAXYLENE PLANT UP V -BALIKPAPAN CAP : 260 MBSD UNIT : PACIFIC SEAK UP VII -KASIM CAP : 10 MBSD UNIT : C D U N H D T P L F PAPUA BONTANG LNG PLANT LNG: 18.500.000 MT/Y LPG: C D U H V U H-CRACKER PLATFORMER WAX PLANT 1.100.000 MT/Y
UP--III Operation Areas UP Plaju S. Gerong Total ± 230 Ha ± 154 Ha ± 384 Ha S.Gerong Area Plaju Area
History 1904 Plaju Refinery was set up by Shell with total capacity of 110 MBSD 1926 S. Gerong Refinery was built by Stanvac with total capacity of 70 MBSD 1965 Plaju Refinery was bought from Shell 1970 S. Gerong Refinery was bought from Stanvac Polypropylene Plant (cap. 20.000 TPY) was built 1971 Integration Project of Plaju and S. Gerong Refinery 1982 Musi Refinery Project phase-i 1994 Musi Refinery Project phase-ii 2002 Musi Refinery Integration Bridge was established
Organisation Structure SENIOR VICE PRESIDENT REFINING GENERAL MANAGER UP III ENG & DEV MANAGER FINANCE MANAGER GEN. AFFAIRS MANAGER HEAD OF GEN SERV & FAC HEAD OF HSE MAINTENANCE MANAGER PLAN & ECON MANAGER HRD MANAGER DIR OF HOSPITAL HEAD OF COM & INF SYS REFINERY MANAGER SHIFT SUPERINTENDENT PROD. UNIT I MANAGER PROD. UNIT-II II MANAGER RELIABILITY MANAGER HEAD OF LABORATORY
Process Flow Diagram
Primary Process Unit UNIT LOCATION CAPACITY CDU II CDU III CDU IV CDU V PLAJU PLAJU PLAJU PLAJU 16.20 MBSD 30.00 MBSD 30.00 MBSD 35.00 MBSD CDU VI S. GERONG 15.00 MBSD TOTAL CDU 126.2 MBSD HVU II S. GERONG 53.50 MBSD
Secondary Process Unit UNIT LOCATION CAPACITY RFCCU S. GERONG 20.48 MBSD C4 POLY PLAJU 2.30 MBSD ALKYLATION PLAJU 1.80 MBSD
Polypropylene Plant CAPACITY FEEDSTOCK PRODUCT : 45.200 ton/annual : RAW PP EX RFCCU : POLYPROPYLENE (pellet)
PTA Plant KAPASITAS BAHAN BAKU PRODUK : 225.000 ton/tahun : PARA-XYLENE (liquid). : PTA (powder).
Pola Operasi CDU To Gas Plant To BB. Dist To Stab CAB To tk Premium To tk Kero To tk Solvent To tk Avtur To tk ADO To HVU-FCC
Pola Operasi Top Produk CDU
Pola Operasi Bottom section HVU-FCCU-PP
Supporting Facilities-1 Utilities System 3 UNITS POWER GENERATION ( @ 31 MW) 6 UNITS AIR COMPRESSORS 2 UNITS PROCESS & DRINKING WATER 2 UNITS COOLING TOWER 2 PACKED BOILER, 3 WHRU & 8 BOILER 2 UNITS HYDROGEN PLANT 1 UNIT NITROGEN PLANT
40 CRUDE OIL TANK 73 INTERMEDIATE PRODUCT TANK 96 FUEL PRODUCT TANK 37 NON FUEL PRODUCT TANK Supporting Facilities-2 Storage Tank
Supporting Facilities-3 Port / Jetties 9 OIL JETTIES 2 JETTIES FOR GENERAL CARGO 1 JETTIE FOR DUAL PURPOSE (LPG, etc)
Supporting Facilities-4 Waste Control Unit OIL CATCHER/ OIL SEPARATOR FLARING SYSTEM INCENERATOR
Products (dalam BCD) BBM BBK GAS NBBM PETKIM (T/Y) x 10 3 Premium 18.670 Avtur 3.200 LPG 4.190 LAWS 480 Polytam 46,43 Kerosene 13.170 Avgas 90 Musicool 3 SBPX 800 ADO 18.850 Pertamax 480 IDO 500 Naphtha 20.070 IFO 12.570
KOMPOSISI PRODUK KILANG UP III THN 2008 LPG 4% PETROKIMIA 2% BBK 32% NBBM 1% BBM 61% KOMPOSISI TERBESAR PRODUK KILANG UP III ADALAH BBM (61%) TERDIRI DARI : PREMIUM (32%) KEROSENE (19%) SOLAR/ADO (28%) DIESEL/IDF (1%) FUEL OIL/IFO (20%)
POLA DISTRIBUSI BBM (PER BULAN) KILANG UP III PRODUKSI Balance ex UP lain KONSUMSI EX PIPE LINE CRUDE PD METER TANKER K I L A N G PREMIUM 90.55 RIBU KL KERO 63.87 RIBU KL SOLAR 91.41 RIBU KL Balance ex UP lain Sumsel (38%) Jambi, Panjang Bangka, Bengkulu Pontianak 110.98 RIBU KL Sumsel (41%) Jambi, Panjang Bangka, Bengkulu Pontianak 63.87 RIBU KL Sumsel (33%) Jambi, Bangka, 163.45 RIBU KL LPG Sumsel (47%) Pontianak Jakarta 12,000 MTON 12,000 MTON
IF EXCESS PONTIANAK JAMBI 14% PKL.BALAM 8% LUBUKLINGGAU PLAJU 8% P.BAAI KERTAPATI 38% TG.PANDAN 2% LAHAT BATURAJA POLA DISTRIBUSI PREMIUM PRODUKSI KILANG 90.55 RIBU KL/BLN PANJANG 30%
IF EXCESS PONTIANAK JAMBI 12% PKL.BALAM 5% LUBUKLINGGAU PLAJU 6% P.BAAI KERTAPATI 41% TG.PANDAN 1% LAHAT BATURAJA POLA DISTRIBUSI MINYAK TANAH PRODUKSI KILANG 63.87 KL/BLN 63.87 RIBU PANJANG 35%
IF EXCESS PONTIANAK JAMBI 16% PKL.BALAM 13% LUBUKLINGGAU PLAJU 5% P.BAAI KERTAPATI 33% TG.PANDAN 3% LAHAT BATURAJA POLA DISTRIBUSI SOLAR PRODUKSI KILANG 91.41 RIBU KL/BLN PANJANG 30%
PROFIL INTAKE / PASOKAN MINYAK MENTAH KE KILANG UP III THN 2008 140 120 100 MINYAK MENTAH 89% MBCD 80 60 80.5 79.8 91.0 83.1 77.8 71.3 65.0 59.2 60.8 LONG RES 2% HOMC 5% FIELD GAS 4% 89% BAHAN BAKU KILANG UP III ADALAH MINYAK MENTAH 40 20 0 40.3 35.2 29.0 29.1 29.4 27.9 28.1 28.9 28.7 2000 2001 2002 2003 2004 2005 2006 2007 2008 MM. SUMSEL MM. LUAR SUMSEL PENYEBAB TURUNNYA PASOKAN MINYAK MENTAH : PRODUKSI MM LAPANGAN BERKURANG KETERBATASAN DRAFT ALUR SUNGAI MUSI TAHUN