TUGAS AKHIR. ANALISA BIAYA MATERIAL DIES END PLATE RADIATOR UNIVERSAL DI PT. SELAMAT SEMPURNA Tbk.

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1 TUGAS AKHIR ANALISA BIAYA MATERIAL DIES END PLATE RADIATOR UNIVERSAL DI PT. SELAMAT SEMPURNA Tbk. Diajukan Sebagai Salah Satu Persyaratan Guna Memperoleh Gelar Sarjana ( Strata 1 ) Pada Jurusan Teknik Industri ROBERTO ROSSI JURUSAN TEKNIK INDUSTRI FAKULTAS TEKNOLOGI INDUSTRI UNIVERSITAS MERCU BUANA JAKARTA 2008

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3 DAFTAR ISI Lembar Pernyataan... Lembar Persetujuaan... Lembar Pengesahan... i ii iii Abstrak... iv Abstrak versi Inggris. v KataPengantar.... vi Daftar isi... Daftar Gambar... Daftar... Daftar Lampiran... ix xii xvi xix BAB I PENDAHULUAN 1.1 Latar Belakang Perumusan Masalah Pembatasan Masalah Tujuan dan Manfaat Penelitian Metodelogi Penelitian... 5 ix

4 1.6 Sistematika Penulisan... 5 BAB II LANDASAN TEORI 2.1 Pengertian Proses Produksi Teori Produktivitas Perancangan dan pengembangan Produk BAB III METODOLOGI PENELITIAN 3. 1 Tahanan Penelitian Kerangka Berpikir Metode Pengumpulan Data Metode Analisis Data BAB IV PENGUMPULAN DAN PENGOLAHAN DATA 4.1 Produk Radiator Produk Manufacture Engineering Produk Dies / Press Tool Proses Produksi End Plate Radiator Produk Dies Draw-1 End Plate Radiator.. 46 x

5 4.2.4 Data Material Cost Pembuatan Dies Draw-1 End Plate Radiator BAB V HASIL DAN ANALISA 5.1 Perhitungan Biaya Material Pembuatan Dies Independent Draw-1 End Plate Radiator Perhitungan Biaya Material Pembuatan Dies Universal Draw-1 End Plate Radiator Kapasitas produksi Kapasitas Produksi Dies Independent Bulan Kapasitas Produksi Dies Universal Per Bulan.. 87 BAB VI KESIMPULAN DAN SARAN 6.1 Kesimpulan Saran saran DAFTAR PUSTAKA LAMPIRAN xi

6 DAFTAR GAMBAR Gambar 2.1 Proses Pengembangan Produk Gambar 3.1 Bagan Kerangka Berpikir Penelitian Gambar 4.1 Produk Radiator Produk Radiator Produk End Plate Plate Radiator Produk Side Plate Radiator Produk Fin Radiator Produk Water Tube Radiator Produk Tank Radiator Bending Flangging Emboshing Deep Drawing Colar Drawing Blanking Pierching Notching Triming xii

7 4.17 Dies Draw-1 End Plate Dies Notching End Plate Dies Draw-2 End Plate Dies Pierching End Plate Dies untuk Side Plate Hasil Dies Pierching dan Notching Hasil Dies Bending dan Emboshing Dies Drawing Tank Hasil Dies Drawing Dies Triming Tank Hasil Dies Triming Dies Pierching Tank Hasil Dies Pierching Produk Draw-1 End Plate Radiator Proses Draw-1 End Plate Radiator Produk Notching End Plate Radiator Proses Notching End Plate Radiator Produk Draw-2 End Plate Radiator Proses Draw-2 End Plate Radiator Produk Pierching End Plate Radiator xiii

8 4.37 Proses Pierching End Plate Radiator Produk Draw-1 End Plate Radiator Design Dies Draw-1 End Plate Radiator Top Plate Punch Holder Punch Draw Stripper Punch Die Block Stripper Die Die Holder Bottom Plate Support Bottom Base Spring Dowel Pin Screw Plug Stripper Bolt Guide Post Baut Inbus xiv

9 Gambar 5.1 Dies Independent Draw-1 End plate Radiator Dies Universal Draw-1 End plate Radiator Dies Universal Bawah,Insert DieTertutup Dies Universal Bawah Insert Die Terbuka Dies Universal Atas Insert Die Tertutup Dies Universal Bawah Insert Die Terbuka Punch Draw untuk Dies Universal Draw-1 End Plate Radiator Stripper Draw untuk Dies Universal Draw-1 End Plate Radiator Die Block untuk Dies Universal Draw-1 End Plate Radiator xv

10 DAFTAR TABEL 4.1 Biaya Material Cost Dies Draw-1 End Plate Radiator Range Biaya Material Cost Dies Draw-1 End Plate Radiator Range Biaya Material Cost Dies Draw-1 End Plate Radiator Range Biaya Material Cost Dies Draw-1 End Plate Radiator Range Data pesanan End Plate Radiator Material Cost Dies Independent Draw-1 End Plate Radiator ADR Material Cost Dies Independent Draw-1 End Plate Radiator ADR Material Cost Dies Independent Draw-1 End Plate Radiator ADR Material Cost Dies Independent Draw-1 End Plate Radiator ADR Material Cost Dies Independent Draw-1 xvi

11 End Plate Radiator ADR Material Cost Dies Independent Draw-1 End Plate Radiator ADR Material Cost Dies Independent Draw-1 End Plate Radiator ADR Material Cost Dies Independent Draw-1 End Plate Radiator ADR Material Cost Dies Independent Draw-1 End Plate Radiator ADR Material Cost Dies Independent Draw-1 End Plate Radiator ADR Material Cost Dies Independent Draw-1 End Plate Radiator ADR Material Cost Dies Independent Draw-1 End Plate Radiator ADR Material Cost Dies Independent Draw-1 End Plate Radiator ADR Material Cost Badan Dies Universal Draw-1 End Plate Radiator Material Cost Insert Punch Universal xvii

12 Draw-1 End Plate Radiator Material Cost Insert Stripper Die Universal Draw-1 End Plate Radiator Material Cost Insert Die Block Universal Draw-1 End Plate Radiator Kapasitas Produksi Dies Independent per bulan Kapasitas Produksi Dies Universal per bulan Perandingan Kapasitas Dies Independent dan Universal End Plate Radiator xviii

13 DAFTAR LAMPIRAN Lampiran 1 Gambar Design Dies Draw-1 End Plate Radiator Lampiran 2 Material Cost Dies Draw-1 End Plate Radiator Range Lampiran 3 Material Cost Dies Draw-1 End Plate Radiator Range Lampiran 4 Material Cost Dies Draw-1 End Plate Radiator Range Lampiran 5 Material Cost Dies Draw-1 End Plate Radiator Range Lampiran 6 Gambar Design Dies Universal Draw-1 End Plate Radiator Lampiran 7 Gambar Proses pemasangan Dies Independent pada mesin, saat penggantian tipe produk Lampiran 8 Gambar Proses pemasangan Insert Dies Universal pada mesin, saat penggantian tipe produk xix