PENGETAHUAN BAHAN TEKNIK YUSRON SUGIARTO

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1 PENGETAHUAN BAHAN TEKNIK YUSRON SUGIARTO

2 PENGETAHUAN BAHAN TEKNIK yusronsugiarto.lecture.ub.ac.id Bahan Teknik adalah semua unsur atau zat yang berbentuk padat, cair, atau gas yang banyak di gunakan untuk kebutuhan keperluan dunia teknik atau industri Padat : Logam, keramik, plastik, kaca, karet,kayu Cair : Pelumas, air, bensin, solar, bahan kimia lain Gas : Oksigen, Asitelen, hidrogen, CO2 dan lainnya

3 PENGETAHUAN BAHAN TEKNIK yusronsugiarto.lecture.ub.ac.id

4 PENGETAHUAN BAHAN TEKNIK yusronsugiarto.lecture.ub.ac.id Flow chart Pemilihan Proses dan Material

5 PENGETAHUAN BAHAN TEKNIK yusronsugiarto.lecture.ub.ac.id

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7 PENGETAHUAN BAHAN TEKNIK yusronsugiarto.lecture.ub.ac.id Seorang ahli teknik dituntut untuk merancang suatu produk. Seorang ahli teknik dituntut untuk membuat suatu produk Seorang ahli teknik mesin harus memilih bahan dalam pembuatan atau perbaikan. Tuntutan ekonomik (optimasi antara fungsi dan harga)

8 PEMILIHAN BAHAN Sifat teknis bahan yang perlu diperhatikan dalam pemilihan bahan

9 PENGELOMPOKAN BAHAN BAHAN TEKNIK LOGAM FERRO NON-FERRO yaitu merupakan logam yang mengandung unsur besi (Fe) dalam susunan unsur dasarnya; logam yang tidak mengandung unsur besi (Fe) dalam susunan unsur dasarnya. Logam non-ferro diantaranya adalah Alumunium (Al), Magnesium (Mg), Tembaga (Cu), Seng (Zn), Nickel (Ni), dan Logam Mulia. ORGANIK kayu, kertas, plastik, karet, kulit, kapas NON-LOGAM AN-ORGANIK batu, pasir, semen, keramik, gelas, grafit

10 PENGELOMPOKAN BAHAN LOGAM FERRO Bahan logam ferro mengandung karbon antara 0 sampai 4,5%, dan dibagi atas tiga golongan yaitu: Besi dengan kadar karbon; 0 sampai 0,008% Baja dengan kadar karbon; 0,008% sampai 2,0% Besi cor dengan kadar karbon; 2,0 sampai 4,5%

11 Iron Pure iron rarely exists outside of the laboratory. Iron is produced by reducing iron ore to pig iron through the use of a blast furnace. From pig iron many other types of iron and steel are produced by the addition or deletion of carbon and alloys. The following paragraphs discuss the different types of iron and steel that can be made from iron ore.

12 PIG IRON.- Pig iron is composed of about 93% iron, from 3% to 5% carbon, and various amounts of other elements. Pig iron is comparatively weak and brittle; therefore, it has a limited use and approximately ninety percent produced is refined to produce steel. Cast-iron pipe and some fittings and valves are manufactured from pig iron.

13 WROUGHT IRON.- Wrought iron is made from pig iron with some slag mixed in during manufacture. Almost pure iron, the presence of slag enables wrought iron to resist corrosion and oxidation. The chemical analyses of wrought iron and mild steel are just about the same. The difference comes from the properties controlled during the manufacturing process. Wrought iron can be gas and arc welded, machined, plated, and easily formed; however, it has a low hardness and a low-fatigue strength.

14 CAST IRON.- Cast iron is any iron containing greater than 2% carbon alloy. Cast iron has a highcompressive strength and good wear resistance; however, it lacks ductility, malleability, and impact strength. Alloying it with nickel, chromium, molybdenum, silicon, or vanadium improves toughness, tensile strength, and hardness. A malleable cast iron is produced through a prolonged annealing process

15 INGOT IRON.- Ingot iron is a commercially pure iron (99.85% iron) that is easily formed and possesses good ductility and corrosion resistance. The chemical analysis 'and properties of this iron and the lowest carbon steel are practically the same. The lowest carbon steel, known as dead-soft, has about 0.06% more carbon than ingot iron. In iron the carbon content is considered an impurity and in steel it is considered an alloying element. The primary use for ingot iron is for galvanized and enameled sheet.

16 Steel Of all the different metals and materials that we use in our trade, steel is by far the most important. When steel was developed, it revolutionized the American iron industry. With it came skyscrapers, stronger and longer bridges, and railroad tracks that did not collapse. Steel is manufactured from pig iron by decreasing the amount of carbon and other impurities and adding specific amounts of alloying elements.

17 Carbon Steel Carbon steel is a term applied to a broad range of steel that falls between the commercially pure ingot iron and the cast irons. This range of carbon steel may be classified into four groups: Low-Carbon Steel 0.05% to 0.30% carbon Medium-Carbon Steel 0.30% to 0.45% carbon High-Carbon Steel 0.45% to 0.75% carbon Very High-Carbon Steel 0.75% to 1.70% carbon

18 LOW-CARBON STEEL Steel in this classification is tough and ductile, easily machined, formed, and welded. It does not respond to any form of heat treating, except case hardening.

19 MEDIUM-CARBON STEEL These steels are strong and hard but cannot be welded or worked as easily as the lowcarbon steels. They are used for crane hooks, axles, shafts, setscrews, and so on.

20 HIGH-CARBON STEEL Steel in these classes respond well to heat treatment and can be welded. When welding, special electrodes must be used along with preheating and stress-relieving procedures to prevent cracks in the weld areas. These steels are used for dies, cutting tools, mill tools, railroad car wheels, chisels, knives, and so on.

21 STAINLESS STEEL This type of steel is classified by the American Iron and Steel Institute (AISI) into two general series named the series and 400 series. Each series includes several types of steel with different characteristics. The series of stainless steel is known as AUSTENITIC. This type of steel is very tough and ductile in the as"welded condition; therefore, it is ideal for welding and requires no annealing under normal atmospheric conditions. The most well-known types of steel in this series are the 302 and 304. They are commonly called 18-8 because they are composed of 18% chromium and 8% nickel. The chromium nickel steels are the most widely used and are normally nonmagnetic.

22 Alloy Steel Other elements (besides carbon) can be added to iron to improve mechanical property, manufacturing, or environmental property. Example: sulfur, phosphorous, or lead can be added to improve machine ability. Generally want to use for screw machine parts or parts with high production rates! Examples: 11xx, 12xx and 12Lxx

23 Alloy Steel Again, elements added to steel can dissolve in iron (solid solution strengthening): Increase strength, hardenability, toughness, creep, high temp resistance. Alloy steels grouped into low, med and high-alloy steels. High-alloy steels would be the stainless steel groups. Most alloy steels you ll use fall under the category of low alloy.

24 Alloy Steel > 1.65%Mn, > 0.60% Si, or >0.60% Cu Most common alloy elements: Chromium, nickel, molybdenum, vanadium, tungsten, cobalt, boron, and copper. Low alloy: Added in small percents (<5%) increase strength and hardenability High alloy: Added in large percents (>20%) i.e. > 10.5% Cr = stainless steel where Cr improves corrosion resistance and stability at high or low temps

25 Alloying Elements used in Steel Manganese (Mn) combines with sulfur to prevent brittleness >1% increases hardenability 11% to 14% increases hardness good ductility high strain hardening capacity excellent wear resistance Ideal for impact resisting tools

26 Alloying Elements used in Steel Sulfur (S) Imparts brittleness Improves machineability Okay if combined with Mn Some free-machining steels contain 0.08% to 0.15% S Examples of S alloys: 11xx sulfurized (free-cutting)

27 Alloying Elements used in Steel Nickel (Ni) Provides strength, stability and toughness, Examples of Ni alloys: 30xx Nickel (0.70%), chromium (0.70%) 31xx Nickel (1.25%), chromium (0.60%) 32xx Nickel (1.75%), chromium (1.00%) 33XX Nickel (3.50%), chromium (1.50%)

28 Alloying Elements used in Steel Chromium (Cr) Usually < 2% increase hardenability and strength Offers corrosion resistance by forming stable oxide surface typically used in combination with Ni and Mo 30XX Nickel (0.70%), chromium (0.70%) 5xxx chromium alloys 6xxx chromium-vanadium alloys 41xxx chromium-molybdenum alloys Molybdenum (Mo) Usually < 0.3% increase hardenability and strength Mo-carbides help increase creep resistance at elevated temps typical application is hot working tools

29 Alloying Elements used in Steel Vanadium (V) Usually 0.03% to 0.25% increase strength without loss of ductility Tungsten (W) helps to form stable carbides increases hot hardness used in tool steels

30 Alloying Elements used in Steel Copper (Cu) 0.10% to 0.50% increase corrosion resistance Reduced surface quality and hot-working ability used in low carbon sheet steel and structural steels Silicon (Si) About 2% increase strength without loss of ductility enhances magnetic properties

31 Alloying Elements used in Steel Boron (B) for low carbon steels, can drastically increase hardenability improves machinablity and cold forming capacity Aluminum (Al) deoxidizer 0.95% to 1.30% produce Al-nitrides during nitriding

32 PENGELOMPOKAN BAHAN LOGAM FERRO Klasifikasi Baja Karbon

33 PENGELOMPOKAN BAHAN LOGAM FERRO Klasifikasi Besi Cor

34 PENGELOMPOKAN BAHAN LOGAM NON- FERRO Ada beberapa ciri-ciri sifat bukan logam (non-ferro), diantaranya adalah Tahan terhadap korosi (pengkaratan) Mempunyai daya hantar listrik yang baik Mudah dibentuk

35 PENGELOMPOKAN BAHAN LOGAM NON- FERRO TEMBAGA Tembaga adalah suatu unsur kimiadalam tabel periodic memiliki lambang Cu (Cuprum) dan nomor atom29. unsur ini memiliki korosi yang lambat sekali.

36 PENGELOMPOKAN BAHAN LOGAM NON- FERRO TEMBAGA Tembaga murni dibagi dalam tiga jenis yang didasarkan kepada cara pemurniannya. tembaga tangguh yang dibuat dengan mencairkan kembali tembaga hasil elektrolisa. tembaga bebas oksigen yang dibuat dengan mendeoksidasi tembaga hasil elektrolisa tembaga bebas oksigen hantaran tinggi yang dibuat dengan mencairkan tembaga elektrolisa dalam atmosfir hidrogen.

37 PENGELOMPOKAN BAHAN LOGAM NON- FERRO TEMBAGA Sebagai unsur paduan pada tembaga umumnya digunakan adalah Zn, Si, Sn, Al, Ni dan lain-lainya. Paduan antara Cu-Zn disebut brass atau kuningan paduan antara Cu-Sn disebut brons atau perunggu. paduan yang mengandung fosfor disebut brons fosfor, Cu-Si disebut brons silikon CU-Al disebut perunggu aluminium

38 PENGELOMPOKAN BAHAN LOGAM NON- FERRO ALUMUNIUM Aluminium adalah unsur kimia yang mempunyai simbol Al dan nomor atom 13. berdasarkan pembuatan dengan klasifikasi paduan cor dan paduan tempa Paduan aluminium berdasarkan perlakuan panas dengan klasifikasi dapat atau tidak dapat diberlakupanaskan berdasarkan unsur-unsur paduan

39 PENGELOMPOKAN BAHAN LOGAM NON- FERRO TIMBAL (Pb) Timbal adalah suatu unsur kimiadalam tabel periodic yang memiliki lambang Pb (Plumbum) dan nomor atom 82. Timbal mempunyai warna biru kelabu. Sifatnya dapat ditempa Sangat liat Tahan korosi, air, asam.

40 PENGELOMPOKAN BAHAN LOGAM NON- FERRO TIMAH (Sn) Timah adalah sebuah unsur kimia dalam tabel periodic yang memiliki simbol Sn (bahasa Latin: stannum) dan nomor atom 50. Warna aluminium bening keperak-perakan, sifatnya dapat ditempa, liat dan tahan korosi. Timah digunakan sebagai pelapis lembaran baja lunak (pelat timah) dan untuk pembuatan peralatan di industri pengawetan dan pelapis/ bungkus makanan